When I worked  for a semi conductor tool manufacture we used to 
plastic weld the drip trays out of PVC and Chemistry tanks out of other 
plastics for HF, H2SO4 and other nastiness.

   The process is very similar to Tig welding metal. We used a hot air 
gun and a filler rod to fuse and fill the seems. As with Tig welding 
joint prep and weld temp is key. With a little practice it is not hard 
to get sound joints and it is much easer than metal as you can see what 
you are doing and work with out gloves. The only real issue are the 
fumes released from the melting plastic.

You probably already have a miter saw to cut with and a good table to 
clamp your PVC to the cost of a welder filler rod and some scrap to 
practice on would most certainly be less than building an injection 
machine and certainly more versatile.   Not as fun mind you;-)


  n 2016-10-15 08:33 PM, Erik Christiansen wrote:
> On 15.10.16 22:44, Leonardo Marsaglia wrote:
>> Yes the idea is to machine the four strips and then joing them strongly. To
>> clamp the mold I was thinking about mechanical ways like eccentrics or may
>> be screw clamps. That way I can hold the mold together when the injection
>> takes place. I really don't worry about the time consumption on open the
>> mold and close it again.
> <2c>
> If joining by solvent is too weak or unsightly, have you considered "pvc
> welding"?. I haven't used the process, but google offers myriad hits.
> I've seen ΒΌ" thick PVC with a rippled joint looking much like a weld in
> steel. It may have been done on both sides, though, for complete
> penetration. (I don't recall.)
>
> OK, if molten plastic injection into the joint were a viable option,
> then the mould restraining force would be _much_ less than if moulding a
> large flat object from scratch, but just clamping four sheets for
> welding is orders of magnitude simpler & cheaper. I can't imagine that
> plastic welding gear is in the same ballpark as injection moulding,
> either.
>
> I suspect that molten filler material would need to be run straight from
> nozzle to every point of joining, i.e. run a nozzle along the joint. If
> injected at a central sprue, it would be too cold to melt the PVC strips
> for adequate fusing. (But that is speculation.)
> </2c>
>
> Erik
>
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