To answer Ken's question...

N. Christopher Perry

> On May 16, 2017, at 2:00 PM, Gene Heskett <[email protected]> wrote:
> 
> On Tuesday 16 May 2017 11:56:40 Ken Strauss wrote:
> 
>>> -----Original Message-----
>>> From: N. Christopher Perry [mailto:[email protected]]
>>> Sent: Tuesday, May 16, 2017 10:07 AM
>>> To: Enhanced Machine Controller (EMC)
>>> Subject: Re: [Emc-users] new thread inspired by Christophers
>>> question
>> 
>> about
>> 
>>> 3d printer sliceing SW.
>>> 
>>> Gene,
>>> 
>>> Turns out that printing with a heavy machine like a mill presents
>>> some problems, as the inertia is orders of magnitude higher than on
>>> 3D
>> 
>> printers.
>> 
>>> 3D printers are designed to have as low an inertia as possible to
>>> simplify
>> 
>> the
>> 
>>> filament control dynamics.  With a larger/heavier machine those
>>> control dynamics get pretty complex as I understand it.  Plus, your
>>> prints would
>> 
>> take an
>> 
>>> eternity.
>>> 
>>> N. Christopher Perry
>> 
>> I certainly understand that a heavy mill may not be able to move as
>> fast as a very lightweight 3d printhead and printing may take a long
>> time. However, why would "filament control dynamics" be a problem?

As I understand it on, at least small hobby scale printers, the extruders don't 
exactly behave in linear manor during changes in their extrusion rate (your 
basically pushing a 'rope' into the extrusion chamber, and the rope isn't 
perfectly consistent in geometry or density).  They compensate for this with a 
variety of parameter like retraction on stop, etc.  When inertia of the system 
is small the start/stop transients are short enough that the filament 
controller can just about ignore small changes in the differential nozzle 
speed, reducing it to a nearly on/off control.  With slow accelerations you 
can't ignore the nonlinearities in the extruder and need a much broader range 
of control.

>> With the mill the table would be moving and the filament stationary
>> which should, if anything, make the problem simpler. What am I not
>> understanding? Or are you concerned about the movement of the object
>> being printed?
>> 
>> I have not experience with 3d printing. How fast do the typical
>> inexpensive 3d printers move?
>> 
> Pretty fast, Ken, when you can't see it move 4" in a u-tube movie.  Its 
> there, and in the next frame is a blur, and its there in the 3rd frame.
> 
> Even if my G0704 could do the Russian step dance, its still 10x slower 
> than that.  :(
>> 
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> 
> 
> Cheers, Gene Heskett
> -- 
> "There are four boxes to be used in defense of liberty:
> soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author)
> Genes Web page <http://geneslinuxbox.net:6309/gene>
> 
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