You might consider building a lightweight sub-table and just move that. 

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To: [email protected] 
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Subject: Emc-users Digest, Vol 133, Issue 44 

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Today's Topics: 

1. Re: new thread inspired by Christophers question about 3d 
printer sliceing SW. (Gene Heskett) 
2. Re: new thread inspired by Christophers question about 3d 
printer sliceing SW. (Gene Heskett) 
3. Re: new thread inspired by Christophers question about 3d 
printer sliceing SW. (John Thornton) 
4. Re: new thread inspired by Christophers question about 3d 
printer sliceing SW. (Chris Albertson) 
5. Re: new thread inspired by Christophers question about 3d 
printer sliceing SW. (sam sokolik) 
6. Re: new thread inspired by Christophers question about 3d 
printer sliceing SW. (Ken Strauss) 


---------------------------------------------------------------------- 

Message: 1 
Date: Tue, 16 May 2017 10:13:46 -0400 
From: Gene Heskett <[email protected]> 
Subject: Re: [Emc-users] new thread inspired by Christophers question 
about 3d printer sliceing SW. 
To: [email protected] 
Message-ID: <[email protected]> 
Content-Type: Text/Plain; charset="iso-8859-1" 

On Tuesday 16 May 2017 09:56:18 Marcus Bowman wrote: 

> On 16 May 2017, at 14:27, Gene Heskett wrote: 
> > Greetings all; 
> > 
> > And the next logical question from me is: 
> > 
> > Has anyone put a printhead on a std moving table milling machine, 
> > and used it to do some 3d additive printing? I am "out of room" for 
> > more machines, and that seems like a possible to do project. Doing 
> > it well would remain to be seen. 
> 
> Well I would certainly like to try this. 
> 
> > The printhead seems like the lessor of two aspects, as a heated bed 
> > that big seems to be the bigger problem. 
> 
> The bed wouldn't need to be as big as the bed of the mill (at least 
> initially). 
> 
For the size of projects I have in mind, 5x10 inches would be sufficient. 
Belt covers for the timing belts moving my lathe. Build from the outside 
puts the flat face on the bed, and the hollow part facing up, I should 
be able to write that g-code myself. 

> Marcus 
> 
> > Discussion? 
> > 
> > Cheers, Gene Heskett 
> > -- 
> > "There are four boxes to be used in defense of liberty: 
> > soap, ballot, jury, and ammo. Please use in that order." 
> > -Ed Howdershelt (Author) 
> > Genes Web page <http://geneslinuxbox.net:6309/gene> 
> > 
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Cheers, Gene Heskett 
-- 
"There are four boxes to be used in defense of liberty: 
soap, ballot, jury, and ammo. Please use in that order." 
-Ed Howdershelt (Author) 
Genes Web page <http://geneslinuxbox.net:6309/gene> 



------------------------------ 

Message: 2 
Date: Tue, 16 May 2017 10:21:36 -0400 
From: Gene Heskett <[email protected]> 
Subject: Re: [Emc-users] new thread inspired by Christophers question 
about 3d printer sliceing SW. 
To: [email protected] 
Message-ID: <[email protected]> 
Content-Type: Text/Plain; charset="iso-8859-1" 

On Tuesday 16 May 2017 10:06:53 N. Christopher Perry wrote: 

> Gene, 
> 
> Turns out that printing with a heavy machine like a mill presents some 
> problems, as the inertia is orders of magnitude higher than on 3D 
> printers. 
> 
> 3D printers are designed to have as low an inertia as possible to 
> simplify the filament control dynamics. With a larger/heavier machine 
> those control dynamics get pretty complex as I understand it. Plus, 
> your prints would take an eternity. 
> 
> N. Christopher Perry 
> 
I hadn't considered the ballistics of a 70 lb table. That may present 
uncontrollable build height problems in the corners. So I may as well 
buy a medium sized machine, and figure its operating position will be 
separate from its between jobs storage location. 

> > On May 16, 2017, at 9:27 AM, Gene Heskett <[email protected]> 
> > wrote: 
> > 
> > Greetings all; 
> > 
> > And the next logical question from me is: 
> > 
> > Has anyone put a printhead on a std moving table milling machine, 
> > and used it to do some 3d additive printing? I am "out of room" for 
> > more machines, and that seems like a possible to do project. Doing 
> > it well would remain to be seen. 
> > 
> > The printhead seems like the lessor of two aspects, as a heated bed 
> > that big seems to be the bigger problem. 
> > 
> > Discussion? 
> > 
> > Cheers, Gene Heskett 
> > -- 
> > "There are four boxes to be used in defense of liberty: 
> > soap, ballot, jury, and ammo. Please use in that order." 
> > -Ed Howdershelt (Author) 
> > Genes Web page <http://geneslinuxbox.net:6309/gene> 
> > 
> > -------------------------------------------------------------------- 
> >---------- Check out the vibrant tech community on one of the world's 
> > most engaging tech sites, Slashdot.org! http://sdm.link/slashdot 
> > _______________________________________________ 
> > Emc-users mailing list 
> > [email protected] 
> > https://lists.sourceforge.net/lists/listinfo/emc-users 
> 
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Cheers, Gene Heskett 
-- 
"There are four boxes to be used in defense of liberty: 
soap, ballot, jury, and ammo. Please use in that order." 
-Ed Howdershelt (Author) 
Genes Web page <http://geneslinuxbox.net:6309/gene> 



------------------------------ 

Message: 3 
Date: Tue, 16 May 2017 10:21:39 -0500 
From: John Thornton <[email protected]> 
Subject: Re: [Emc-users] new thread inspired by Christophers question 
about 3d printer sliceing SW. 
To: "Enhanced Machine Controller (EMC)" 
<[email protected]> 
Message-ID: <[email protected]> 
Content-Type: text/plain; charset=windows-1252; format=flowed 

You can print without a heated bed and you can just slice a stl file and 
remove all the M codes and run it on your mill and watch the velocity, 
if it is constant I'd say you can print. 

JT 


On 5/16/2017 8:27 AM, Gene Heskett wrote: 
> Greetings all; 
> 
> And the next logical question from me is: 
> 
> Has anyone put a printhead on a std moving table milling machine, and 
> used it to do some 3d additive printing? I am "out of room" for more 
> machines, and that seems like a possible to do project. Doing it well 
> would remain to be seen. 
> 
> The printhead seems like the lessor of two aspects, as a heated bed that 
> big seems to be the bigger problem. 
> 
> Discussion? 
> 
> Cheers, Gene Heskett 




------------------------------ 

Message: 4 
Date: Tue, 16 May 2017 08:33:21 -0700 
From: Chris Albertson <[email protected]> 
Subject: Re: [Emc-users] new thread inspired by Christophers question 
about 3d printer sliceing SW. 
To: "Enhanced Machine Controller (EMC)" 
<[email protected]> 
Message-ID: 
<cabbxvhsh2hy3yevzlq0d+mgmet5-e1rwrvxfvr1qdkgaxj7...@mail.gmail.com> 
Content-Type: text/plain; charset="UTF-8" 

You could do this on a mill but how fast is your mill's jog speed? Mils 
are typically slow but very accurate. 
Buying a heated pad for your mill would be easy, just buy the part in any 
size you like. It need not be as large as the mill's table. Mounting the 
head could be as easy as placing it in a drill chuck. 

The problem would be the glacial speed. But the process is automated and 
you can let it run while you do something else. 

But I'm thinking there could be a disruptive revolution in 3D printing. 
There is a low cost "white light" curing resin out now. One printer uses a 
cell phone, face up as the "controller" and you place a glass bottom tank 
on top of the phone. Software draws a picture of the layer on the phone 
which hardens a thin layer of resin. The layer is lifted and a new pattern 
is displayed on the screen. Just one tiny stepper motor to lift a 
"weightless" (it is floating in liquid) platform from the top. A tiny 
battery powered motor is powerful enough. They are going to sell these 
printers for $100 each, retail. Larger versions use a larger LCD screen 
from a tablet. 

The commercial version of this technology uses a laser to scan the image on 
the bottom of the tank like an image scanner but backwards. The laster 
spot can be made to 0.001 resolution. Phones and tablets are closer to 
1/300 inch. 

But the advantage of using the mill is that you could be up and running for 
about $100 or less. 



On Tue, May 16, 2017 at 6:27 AM, Gene Heskett <[email protected]> wrote: 

> Greetings all; 
> 
> And the next logical question from me is: 
> 
> Has anyone put a printhead on a std moving table milling machine, and 
> used it to do some 3d additive printing? I am "out of room" for more 
> machines, and that seems like a possible to do project. Doing it well 
> would remain to be seen. 
> 
> The printhead seems like the lessor of two aspects, as a heated bed that 
> big seems to be the bigger problem. 
> 
> Discussion? 
> 
> Cheers, Gene Heskett 
> -- 
> "There are four boxes to be used in defense of liberty: 
> soap, ballot, jury, and ammo. Please use in that order." 
> -Ed Howdershelt (Author) 
> Genes Web page <http://geneslinuxbox.net:6309/gene> 
> 
> ------------------------------------------------------------ 
> ------------------ 
> Check out the vibrant tech community on one of the world's most 
> engaging tech sites, Slashdot.org! http://sdm.link/slashdot 
> _______________________________________________ 
> Emc-users mailing list 
> [email protected] 
> https://lists.sourceforge.net/lists/listinfo/emc-users 
> 



-- 

Chris Albertson 
Redondo Beach, California 


------------------------------ 

Message: 5 
Date: Tue, 16 May 2017 10:56:06 -0500 
From: sam sokolik <[email protected]> 
Subject: Re: [Emc-users] new thread inspired by Christophers question 
about 3d printer sliceing SW. 
To: [email protected] 
Message-ID: <[email protected]> 
Content-Type: text/plain; charset=utf-8; format=flowed 

Now that I have 3d printer (about 3 weeks now) - I am an expert. 

- My printer (monoprice select mini) runs at 50mm/s(118in/min) and that 
is considered on the slow end and very high acceleration. I think 
speed/acc is going to be your problem... 

- I have printed pla with heat on the bed and without. Both seem to 
work ok. 

On 5/16/2017 10:21 AM, John Thornton wrote: 
> You can print without a heated bed and you can just slice a stl file and 
> remove all the M codes and run it on your mill and watch the velocity, 
> if it is constant I'd say you can print. 
> 
> JT 
> 
> 
> On 5/16/2017 8:27 AM, Gene Heskett wrote: 
>> Greetings all; 
>> 
>> And the next logical question from me is: 
>> 
>> Has anyone put a printhead on a std moving table milling machine, and 
>> used it to do some 3d additive printing? I am "out of room" for more 
>> machines, and that seems like a possible to do project. Doing it well 
>> would remain to be seen. 
>> 
>> The printhead seems like the lessor of two aspects, as a heated bed that 
>> big seems to be the bigger problem. 
>> 
>> Discussion? 
>> 
>> Cheers, Gene Heskett 
> 
> ------------------------------------------------------------------------------
>  
> Check out the vibrant tech community on one of the world's most 
> engaging tech sites, Slashdot.org! http://sdm.link/slashdot 
> _______________________________________________ 
> Emc-users mailing list 
> [email protected] 
> https://lists.sourceforge.net/lists/listinfo/emc-users 
> 
> 




------------------------------ 

Message: 6 
Date: Tue, 16 May 2017 11:56:40 -0400 
From: "Ken Strauss" <[email protected]> 
Subject: Re: [Emc-users] new thread inspired by Christophers question 
about 3d printer sliceing SW. 
To: "'Enhanced Machine Controller \(EMC\)'" 
<[email protected]> 
Message-ID: <[email protected]> 

> -----Original Message----- 
> From: N. Christopher Perry [mailto:[email protected]] 
> Sent: Tuesday, May 16, 2017 10:07 AM 
> To: Enhanced Machine Controller (EMC) 
> Subject: Re: [Emc-users] new thread inspired by Christophers question 
about 
> 3d printer sliceing SW. 
> 
> Gene, 
> 
> Turns out that printing with a heavy machine like a mill presents some 
> problems, as the inertia is orders of magnitude higher than on 3D 
printers. 
> 
> 3D printers are designed to have as low an inertia as possible to simplify 
the 
> filament control dynamics. With a larger/heavier machine those control 
> dynamics get pretty complex as I understand it. Plus, your prints would 
take an 
> eternity. 
> 
> N. Christopher Perry 
> 

I certainly understand that a heavy mill may not be able to move as fast as 
a very lightweight 3d printhead and printing may take a long time. However, 
why would "filament control dynamics" be a problem? With the mill the table 
would be moving and the filament stationary which should, if anything, make 
the problem simpler. What am I not understanding? Or are you concerned about 
the movement of the object being printed? 

I have not experience with 3d printing. How fast do the typical inexpensive 
3d printers move? 





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