On Saturday 01 July 2017 21:34:27 Gene Heskett wrote: > Greetings guys; > > That <$200 2505 by 1475 screw I used for z drive is haunting me, > again. > > First, I never did get around to shimming some preload into the thrust > bearing, so a years messing around later, the far end of the screw is > moving around .0055" as it takes up the reversal slack. And obviously > the balls in the ballnut need refilled with decent balls about .005" > bigger. > > Then today I made a cutting tool, .0495" wide, to cut those 10 tpi > square threads I'll need on the end of this barrel, and I am damned > glad I picked up a piece of pvc pipe to practice on. Setting g76 with > a q0.000, I found it was drifting left approximately .001" per cycle, > and that a q-0.5 helped but something wasn't slipping uniformly, so I > added a microsecond to the driver pulses, no diff, then started on the > mechanicals, so the first 5 or so passes did not result in a usable > thread. I wound up snugging up the setscrews in the motor pulley, and > in the pulley driving the screw before that seemed to settle. The > backlash seems to vary at random by about 2 thou, so the starting > point of each sweep to the left at cutting depth wanders around about > 2 thou. Now, there is one problem with committing all this to gcode. The is an extractor clearance that reaches across the back face, and which must be timed to the end face that stops the barrel at the proper rotation angle such that this relief is exactly centered on the left side. But the drawings I can source, do not give a measurement! So one would have to to test fit it, and trim the stop face forward by making the cutaway, then measureing the angle to determine how much to face off of the stop face to bring the recess to the proper location.
It could be rather handy to have a starting angle variable for the g76 cycle that we could use to delay the start of the threading pass in relation to the index pulse in order to duplicate what we can measure on the shot out barrel being removed. The 800lb gorilla is: would that bring LinuxCNC back under the ITAR restrictions? > I can, its a pita to do, reynolds wrap the thrust bearings to get a > bit of preload, which would cut the backlash in half, but where the > heck do I find oversized balls for the nut that are that grossly > oversized? AFAIK, its a std Chinese 2505 ball and screw, but I don't > have a clue how big the std balls for one of those critters are. > > Has anyone here tried to rebuild one of these, or are those rolled > screws and its equally cheap nut so soft I'd be wasting my time? The only replacement I can find is another C7 grade, with freight, $165 on my front deck in 5 or 6 weeks. Another twin to this one with its sloppy build doesn't pull my trigger. C5's and C3's add $500 or $700 more. If I can src the balls, I'll gladly re-stuff this one. > Thanks all. > > Cheers, Gene Heskett Cheers, Gene Heskett -- "There are four boxes to be used in defense of liberty: soap, ballot, jury, and ammo. Please use in that order." -Ed Howdershelt (Author) Genes Web page <http://geneslinuxbox.net:6309/gene> ------------------------------------------------------------------------------ Check out the vibrant tech community on one of the world's most engaging tech sites, Slashdot.org! http://sdm.link/slashdot _______________________________________________ Emc-users mailing list [email protected] https://lists.sourceforge.net/lists/listinfo/emc-users
