On Wednesday 05 July 2017 10:41:50 andy pugh wrote:

> On 5 July 2017 at 02:58, Gene Heskett <[email protected]> wrote:
> > Why?  Huge rubber band in series with the z movements,
> > associated I think with the z acceleration limits,
>
> That has nothing to do with the Pi and everything to do with the INI
> file settings. Did you guess the accel limits, or derive them by
> experiment?

Experimental, for max speed.  However, this machine can move z 3x faster 
than x, so I could go for a lower top speed and a higher accel. This is 
stuff yet to be fully optimized I'm sure. And this z motor was the one I 
took back off the G0704 because it was too slow, way too slow when 
lifting the heavy head by direct coupling to the screw. Its belt drive 
now, 32 teeth on the motor and 40 on the screw, but it still has the 
22mh per coil inductance, so the torque falls off a cliff at 60 rpms, 
but it has surplus torque for the lathe so can move z at close to 90 
ipm. I should cut MAX_VEL's in half, and double the MAX_ACCEL's. 
(nominally)

I am not impressed with the dm860 driver either, and have an automation 
tech version waiting for me to find a round tuit & swap it out. The 
microstep mapping of the dm860 misses the mark when running at this 
motors reduced 3.4 amp current, missing one microstep completely when 
creeping along. I'd like to get another motor like the 8 wire 950 oz I 
put on the G0704. Another of those round tuit things. :)

But first I need to grind me a better tool than the one I made yesterday, 
its tapered on the sides way too much.  Works in plastic water pipe, 
sure breakage halfway thru the 10 tpi, 20 thou deep cuts it needs to 
make in SS. If I make the tool correctly, I won't need near as much 
stickout.

And 2 hours later, after cutting the maxvels in half, and quadrupling the 
max_accels, I believe I have it. Very good looking threads in the pvc 
pipe. But I'll next try it on a piece of cold rolled. 

Gotta go get my sleeping beauty the papers so she has some crosswords to 
work when she awakes.

Take care Andy.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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