Hey guys.

I have been thinking about my 4th axis I am going to make.

I have my cnc mill working now though there is still a bunch of work to get
done.  But I have been thinking about how I can make the best 4th axis and
after that 5th axis.

I have narrowed it down to either harmonic drives or Hypocycloidal gear
boxes.

I am thinking the hypocyloidal type looks the most rigid and best to make
as it looks like the it would be very easy to make on a cnc mill and a
harmonic drive relies on a thin strain wave gear that is not the
strongest.  I actually have a rather large one which I have been thinking
about using but I would like to go with a the hypocycloidal design instead.

all you guys out there with awesome cncs sitting in your sheds have you
ever built one of these?  I don't want to reinvent the wheel if I don't
have to.  And I am on the track to making my cnc a 5th axis when I get to
it.  First I will make the 4th axis and pump a bit of work through it and
make some money lol.  But 5 axis looks pretty fun and cool and I think it
is finally doable for the pro diy person.

I have all the toys like a surface grinder and lathes etc and of course the
cnc mill.

also don't mind spending money if needed as it is a business.

here are some links to get the ideas flowing

videos

https://www.youtube.com/watch?v=Eds48L4cJjM

fuson 360 scripts to generate the gear profile.


https://github.com/mawildoer/cycloidal_generator/blob/master/README.md
https://github.com/tapnair/Fusion360HypocycloidGear


and just to show that it has been done before I say that the new Hass
umc500 has cycloidal gearboxes in it so the design must be pretty good.

https://www.haascnc.com/machines/vertical-mills/universal-machine/models/umc-500.html


regards

Andrew

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