On Saturday 16 May 2020 16:01:08 Ken Strauss wrote:

> 3 Nm is about 2.21 ft-lb so at 12:1 reduction I think it would provide
> about 26.5 ft-lb. For comparison, the Tormach microArc4 (harmonic
> drive with NEMA 34 stepper) claims to provide a maximum holding torque
> of 28 ft-lbs but they suggest using only half of that to avoid
> excessive wear. I don't know the reduction ratio for their unit.
> See https://tormach.com/microarc-4-4th-axis-38412.html
>
I don't know as I ever seen a nema 34 that short, and neither of those 
lb/ft rating are very impressive. I'd be a heck of a lot more 
comfortable with 100 lb/ft. With the BS-1 being a 40/1 worm, I'd expect 
well north of that when stationary.  Asking the worm to move it at 50lbs 
might tax things though.  I wonder if the cycloidal drive could be 
shrunk to serve as the worm drive on a BS-1?  Say 3" OD? 


Interesting train of thought.  And small enough I might be able to make 
it on the G0704.  I'll go back and look at the wiki drawings.

> > -----Original Message-----
> > From: Gene Heskett [mailto:ghesk...@shentel.net]
> > Sent: Saturday, May 16, 2020 3:22 PM
> > To: emc-users@lists.sourceforge.net
> > Subject: Re: [Emc-users] Cheaper than normal FHA-25B
> >
> > On Saturday 16 May 2020 15:09:08 Chris Albertson wrote:
> > > One interesting and fun option is to make your own cycloidical
> > > reduction. These are completely buildable on a CNC mill that can
> > > do 2 1/2 D machining on mild steel.  Unlike most other gears,
> > > these can be cut from plate stock with just an end mill.   THey
> > > can be 3D printed too.
> > >
> > > See the wiki link below.  In a real system, the purple and grey
> > > parts are made from sealed bearing units and you'd have two moving
> > > plates stacked 180 degrees out of phase so as to counterbalance
> > > each other. But the good points are (1) high torque, (2) very low
> > > backlash, (3) compact size, (4) very simple 2D geometry
> > > https://en.wikipedia.org/wiki/Cycloidal_drive
> > > There are 100 Youtube videos about people making these with 3D
> > > printers but they work better with metal.   These have become
> > > popular with people building robot arms and robot legs but could
> > > also be driven with a servo motor and used as a rotational axis
> > > for a machine tool.
> > >
> > > In a machine tool application, you would place a rotational sensor
> > > on the axis and close the servo loop inside the controller.   A
> > > cycloidal system can be back-driven (just like spur gears or
> > > timing belts)  so they MUST be used in a closed-loop
> >
> > Which then brings up the need for some math.  So how would one go
> > about getting from a 3 phase stepper motors holding power, say 3 NM
> > to lbs/ft at the output of a 12/1 cycloidal gear?
> >
> > Assuming zero losses in the bearings, which I'd guess at 5% if
> > decent bearings.
> >
> > Could that 3NM motor hold it, or even move it under cutting loads?
> >
> >
> > Cheers, Gene Heskett
> > --
> > "There are four boxes to be used in defense of liberty:
> >  soap, ballot, jury, and ammo. Please use in that order."
> > -Ed Howdershelt (Author)
> > If we desire respect for the law, we must first make the law
> > respectable. - Louis D. Brandeis
> > Genes Web page <http://geneslinuxbox.net:6309/gene>
> >
> >
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Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
If we desire respect for the law, we must first make the law respectable.
 - Louis D. Brandeis
Genes Web page <http://geneslinuxbox.net:6309/gene>


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