While waiting from printer and parts, the best thing to do is to make a 3D
model of the BS1 unit.  Then as you collect 3D models of the pulleys and
other parts put them on the BS1 unit where they go.  This allows you to
check clearnces and even thingd like "Can I get an Allen key to the set
screw?"

It also allows you to do things like post the link I have below and ask the
experts "Is this design going to work?"

Building the entire assembly in CAD first, before you make the first part
really does speed things up.  The unit is 1/2 complete and parts mate and
screw holes line up  Some parts are printed plastic, some are machined.
The unit bolts to the firewall of a two person ride-on toy car.  Here is an
example but with some covers removed so I can see inside.
https://a360.co/2AekUHF

So I can ask questions like "see the part above. Will it work for driving
at 7 MPH with a 150 pound GVW on dirt road.  No, don't answer, testing will
tell.





> > You might find that 15T on the motor shaft does not leave you enough
> > hub to figure out a mounting method.
>
> I hadn't considered that, thanks Andy. And I just measured the thickness
> of the worm flange, almost 11mm.

-- 

Chris Albertson
Redondo Beach, California

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