I haven't used PETG, but I'd print that part with 5 outer layers (looks
like you're using 12-15) and 20% infill (50% maximum).  It'll print
faster and it'll probably be stronger in many respects.  An FDM printer
lays down strands of hot plastic that squish into each other.  If a part
is printed as a solid, it'll contract when it cools and there will be so
much internal stress that the part can tear itself apart.  That's
usually seen as layer separation, particularly when using high shrinkage
materials such as ABS, but most people don't print with as many outer
layers as you're using.  You may be experiencing layer separation in the
X and Y directions instead of the Z direction.

I'm not saying that's the problem you're experiencing, but I think
reducing internal stress would be a good start in the right direction.

That's one of the things I like about MSLA resin printers.  I can print
completely solid hard polyurethane objects without concerns over
internal stresses, and with no interlayer bonding weaknesses as we have
with FDM printing.  Resin printers make more heterogeneous parts that
are very strong in all directions.




-----Original Message-----
> From: Gene Heskett [mailto:[email protected]]
> Sent: November-12-20 9:02 AM
> To: Enhanced Machine Controller (EMC)
> Subject: [Emc-users] More questions for the 3d 'spurts
>
> 2 scans attached if they get thru the listserver.
>
> I am having a problem with this part, printed right side up, I am getting
> this from PETG at 250C nozzle/70C bed. The ledge in the center,
> destroyed as you can see, has an overhang of about 1.5mm to retain the
> bearing. Turned over, its destroying the bottoms of the cap screw
> counterbores. And the supports in the bolt holes are being caught and
> pulled back out of the holes, mucking up the bottoms of the counterbores
> that bolt it all together.
>
> Suggested fixes?
>
> Thanks.
>
> Cheers, Gene Heskett
> --
> "There are four boxes to be used in defense of liberty:
>  soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author)
> If we desire respect for the law, we must first make the law respectable.
>  - Louis D. Brandeis
> Genes Web page <http://geneslinuxbox.net:6309/gene>



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