On 11/13/2020 10:14 AM, Gene Heskett wrote:
Greetings all;

I, despite seeingthe signals on the bobs input leds just fine, am not
seeing them at all the inputs to encoder.01 in the 5i25.  And I just
made that 5' cable a month ago.

IDC crap. I have a 100 ft roll of Belden ribbon cable thats now about 15
years old, unused portion still in the Belden box.  But apparently
either the blue amphenol db25, or the black hirose 26 pin header
connectors, both gold flashed, are crap.  Or the cable has been gnawed
in two, without leaving a mark on it.

Where are you guys buying /known good/ cable and connectors these days?


I have found that crimping .050" (standard density) ribbon cable is quite tricky. You have to have the connectors square to the cable and use a high-quality crimping tool. We also have a cable tester at work.

Bizarrely, we use a bunch of high-density (0.025") cables with "3M" (really made KEL of Japan) connectors, and they are actually much more reliable.

As for DB25 connectors, there are TWO TYPES. The old type had the forks on 0.109" spacing, and required cable with 0.0545" spacing. It would look like it would crimp to .050" cable, but would not be reliable. Newer connectors have dog-leg pins that mate to .050" cable. The DB25s also need some careful squeezing to get the full depth of crimp without breaking the connector. I always recommend the strain relief add-on part to prevent the tiny wires from tearing.

Jon


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