Hey everyone just read all the replies.

Definitely food for thought.

Andy I currently do almost exactly what you do with the e stop in my mill.

I'll do something similar with the enables tying in a relay to bypass them
with the e stop and then letting linuxcnc know about it

On Sun, Dec 27, 2020, 3:17 AM Gene Heskett <[email protected]> wrote:

> On Saturday 26 December 2020 04:57:38 andrew beck wrote:
>
> > hey everyone
> >
> > just for your interest here is a cnc lathe I am retrofitting here in
> > NZ
> >
> > link to video on youtube <https://www.youtube.com/watch?v=TphcwK45zyc>
> >
> > still got a whole lot of work and need to sort out analog servo drive
> > stuff tomorrow but thought I would send a email anyway
> >
> > also what do people do for E stop circuits with analog systems? I have
> > only used a  step direction system before this
> >
> > the servo drive has a "servo on input)  that allows power to motor.  I
> > think the enable input from 7i77 should trigger this on and off.  I
> > want my big estop to also cut power too though so that I am not
> > relying on software as that is not safe.  current plan is to just put
> > a relay in the servo enable circuit from 7i77 to servo drive.  which
> > gets cut by the Estop switch circuit.  seems simple enough
> >
> > would love any ideas though
> >
> > and any things to watch out for.
> >
> > I know about checking encoder direction first and leaving motors on
> > bench at first and all that sort of stuff.  I will just take it easy
> >
> > regards
>
> Wow, Andrew.  That is a lot more machine than anything I've got. And
> separate e-stop circuits are something that I have been lacking in
> doing. I have tended to make all that stuff as slaves to the motion
> enable signal, controlled by the F2 key on the keyboard, which in turn
> controls all other machine power, and has worked flawlessly. But it is
> not a guard against a computer crash which really needs an independent
> way to shut down the power. I've considered a multipole relay which
> would be in series with the enable signal, which could shut off all
> power to the machine independent of the computer, and I bought several
> of the latching switches from the mini-lathe parts list, but haven't
> found that famous round tuit yet. But I think that idea has the best
> merit, bypassing, and over-riding anything the computer might decide to
> make the machine do.
>
> I did change the motors and drives on my Sheldon this fall, from normal
> steppers to the newer 3 phase stepper/servo's and I am very happy with
> the results of feeding the FAULT signals back into LinuxCNC, effectively
> toggling the F2 button there. I traded a 1600 oz/in nema 34 on the z
> screw for a 3NM nema-23, as much because the 1600 shook tools off the
> whole machine, doubling my Z speed rapids, and pulled a 270 oz/in
> nema-23 off the X in favor of a 2NM version of the 3 phase drive. The
> whole machine now can move 2-3x faster, and moves like casper the ghost.
>
> I haven't tested the X because the screw is so small and I might damage
> it with the 2NM motor geared 2/1, but I can now mount a carbide tool,
> position it to hit a chuck jaw, and drive it into the chuck jaw at 2
> ipm, from the Z, it detects the contact and faults, with the Z bouncing
> back from jaw contact by about .010" as the power goes off, without
> damage to the chuck jaw or to the carbide chip in the tool. With a 25mm
> Z screw, that 1600 would have crushed the chip and bent the tool if it
> were pinned to the carriage, which it is not.
>
> That to me was worth the nominally $250 to swap the motors. And although
> I've been warned that some have noted the stepper servos can lose
> counts, the 3 phase drives I have used so far haven't lost a step. I'd
> submit that those reporting such as problem have noise in their systems
> or are pushing the step timing.
>
> Anyway, that's my take on it, but if anyone has a good pattern to make
> round tuits that isn't already copyrighted, I'll make some for my
> friends as several have lamented they haven't found one yet.
>
> That would be a piece of cake for my 6040 with its new 2.2kw spindle.
>
> Now, lets all hope that 2021 will be a better year, 2020 was/is the pits.
>
> > Andrew
> >
> > _______________________________________________
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>
>
> Cheers, Gene Heskett
> --
> "There are four boxes to be used in defense of liberty:
>  soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author)
> If we desire respect for the law, we must first make the law respectable.
>  - Louis D. Brandeis
> Genes Web page <http://geneslinuxbox.net:6309/gene>
>
>
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