> From: "Peter C. Wallace" <p...@mesanet.com>
> Subject: Re: [Emc-users] 7i76 spindle speed control with Cyclotrol C150 
> Controller
> Date: February 23, 2021 at 11:01:44 AM CST
> To: Alan Condit <condit.a...@gmail.com>
> Cc: "Emc-users@lists.sourceforge.net" <Emc-users@lists.sourceforge.net>
> 
> 
> On Tue, 23 Feb 2021, Alan Condit wrote:
> 
>> Date: Tue, 23 Feb 2021 10:53:26 -0600
>> From: Alan Condit <condit.a...@gmail.com>
>> To: "Emc-users@lists.sourceforge.net" <Emc-users@lists.sourceforge.net>,
>>    Wallace Peter C. <p...@mesanet.com>
>> Subject: 7i76 spindle speed control with Cyclotrol C150 Controller
>> 
>> PCW,
>> 
>> I am trying to use my 7i76 Mesa card�s spindle control to control the speed 
>> on my DanFoss Cyclotrol C150 controller. The manual says,
>> 
>>> "PROCESS CONTROL SIGNALS
>>> A 0-10v dc control signal input may be used by connecting process signal(+) 
>>> to SP2 and process(-) to SP3. With tachometer feedback, the motor speed 
>>> will track the process voltage to better than 1 % linearity. The input 
>>> impedance is approx. 50K ohms.
>>> Current process signals may be used with an additional resistor. A 1-5 mA 
>>> signal can be accommodated by shunting SP2 and SP3 with a 2.0K ohms, 1 /2 
>>> watt resistor; for 4-20 mA, use a 500 ohms , 1 /2 watt. Set the "P" switch 
>>> in the closed (up) position, to allow the Cycletrol 150 to operate with 
>>> current process signals.�
>> 
>>> OPEN SWITCHES (DOWN)
>>> "A�, �B�, �C�, �D"
>>> BASIC SPEED CONTROL
>>> Control RUNS/STOPS from a single input command.
>>> Closure on JOG puts Cycletrol into a RUN mode.
>>> Opening the JOG produces a STOP command.
>> 
>> 
>> 
>> 
>> I am not sure if SP1 should connect to Spindle+ or Spindle-. I am pretty 
>> sure SP2 should be SpindleOut. SP3 should connect to either Spindle- or 
>> Spindle+ which ever is left open after connecting SP1. Can anyone tell from 
>> the info I have furnished what the correct wiring should be. I am leaning 
>> towards Spindle- to SP3, SpindleOut to SP2 and Spindle+ to SP1. If I guess 
>> wrong will it damage the 7i76 board?
>> 
>> The full manual is at 
>> <https://www.grahammotorandcontrols.com/pdf/Cycletrol%20C150%20DC%20Instruction%20Manual.pdf
>>  
>> <https://www.grahammotorandcontrols.com/pdf/Cycletrol%20C150%20DC%20Instruction%20Manual.pdf>>
>> 
>> 
>> Thanks,
>> Alan
> 
> As long as the voltage at SP1 is less than 15V, (relative to SP3) you should 
> be OK with
> 
> SP1 --> SPIN+
> SP2 --> SPINOUT
> SP3 --> SPIN-
> 
> Peter Wallace
> Mesa Electronics
> 
> 
Peter,



I don’t know what was going on yesterday with the spindle brake. This morning  
I disconnected the SPINDLE ENA from the JOG and COM and reconnected the 
external switch in the original configuration and the spindle brake was working 
again. Then I reconnected the external switch in the same configuration as I 
had with the Mesa SPINDLE ENA pair and the spindle brake still worked. So I 
reconnected the SPINDLE ENA+ to JOG and the SPINDLE ENA- to COM(-) and the 
spindle brake continues to work. MYSTERY!

It seems to bring the spindle to a stop from 500rpm in about a quarter rotation 
of the spindle (the specs say a maximum of ¼ second delay).

So now I need to see if I can get a sample config from someone that monitors 
the spindle  rotation coming to 0 rpm before changing the spindle direction, 
before I install the relay to reverse the spindle direction.

Thanks,
Alan

> 
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