Hi John;

I designed and built, from petg, the loose belt version based on Sam idea but 
quite a bit smaller. I can drive it with a 1NM 3 phase motor which has an 8mm 
d-flatted shaft after grinding the dflat quite a bit wider. No metal in the 
hub, its just a press fit on the motor shaft.
Consisting of a hub that about 1mm eccentric plus and minus. Two 3d printed 
ball bearings pressed onto the hub, useing crosman bb's for balls. They drive 
the inside of a toothed belt, printed in petg. The 60 teeth on the belt are 
triangular, facing outward. The belt is 19mm wide and is moderately thin to 
encourage its flexibility. Two rings with the same triangular teeth surround 
the belt, sized so the armatures eccentricity pushes to full engagement at the 
maximum measurement of the armature, but the triangular splines are disengaged 
at the amatures minimum measurement, 1 9.4mm wide ring has 60 teeth, the other 
has 62.


One ring is pinned into the ID of the housing, the other is pinned into the 
face of the output shaft/disk, whose OD carries the groove of another similar 
bearing, with the OD of the bearing glued into the housing cup.


I left it running on the kitchen counter for a month at about 500 rpm for the 
input armature, no breakage. Output is taken from a 23 tooth sprocket fitted 
into, and pinned and superglued into the output disk. Designed to fit on the A 
drive furnished with a 6040 Gantry mill when bought as a 4 axis. The existing 
motor and gear ratio has very low holding power, this does. Backlash is in the 
driving belt as its not quite tight enough and it will need an idler fitted to 
snug up the belt. On that drive, the spacing is not adjustable.



Once you have a printer that can use petg AND survive, I've a room full of 
failed printers, it took an $800 prusa kit before it Just Worked, you can make 
this for around $15. Theory is if it breaks, print another from the leftovers.


Announced much earlier this summer on the list, I have had zero enquiry's.


You can have the OpenSCAD file when I get a working machine up again, or I can 
mail you one drive and the motor+driver for $200. Right now I'm in the recovery 
process of bringing this machine back to life after a 6 month old 2T drive 
failed totally in the night last Thursday.  And debian bullseye plus a raid10, 
all from SSD's is being a PITA to get setup and running like the stretch 
install that puked. So I'm using webmail cuz its all thats working.


Take care John, Gene
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