Take a grinder to the motor shaft and make a flat on it.  Then tighten the 
setscrew on the flat with some Loctite on the threads or a second setscrew 
behind it if you have the room.

John


> -----Original Message-----
> From: Ralph Stirling [mailto:ralph.stirl...@wallawalla.edu]
> Sent: January-26-22 8:30 PM
> To: emc-users@lists.sourceforge.net
> Subject: [Emc-users] miniature taper-lock type pulleys
> 
> I had some problems today with a small XL timing
> pulley slipping on a NEMA17 stepper shaft due to
> the set screw loosening after running for long
> periods (multiple days).  I drilled and tapped a
> second set screw hole, and I can probably apply
> some thread locker, but I got to wondering if it
> would be possible to make a miniature taper lock
> type bushing and pulley to clamp onto a stepper
> shaft.  Anybody ever seen anything like that?
> 
> The original taper lock system has a split bushing
> with an 8 degree taper against the pulley.  They
> also have a clever set screw arrangement to tighten
> the pieces together and to jack them apart when
> removing.  If you haven't used them before, a video
> is the best way to understand them:
> https://www.youtube.com/watch?v=-3K_vf_7fhM
> 
> I like to 3d print my timing pulley perimeters, but
> a metal hub is nice (as has been discussed on here
> in the past).  I'm pondering how I could make hybrid
> pulleys with a taper locking hub.  Threading the holes
> in the plastic pulley wouldn't work so well.  Perhaps
> some threaded metal insert can be incorporated from
> the back side.
> 
> Enough of my musings.  Looking forward to hearing
> other ideas and suggestions.
> 
> -- Ralph
> 
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