Assuming you want to machine it rather than 3D print it, consider Tufnol.

https://www.theplasticshop.co.uk/tufnol-whale-brand-sheet-rod-tube.html



On Mon, 10 Oct 2022 at 23:40, gene heskett <ghesk...@shentel.net> wrote:

> On 10/10/22 11:35, Thaddeus Waldner wrote:
> > The reason why PLA and PETG work so well with 3D printers in the first
> place is due to their low thermal expansion coefficient and relatively low
> melting temperature.
> My experience is that PETG is the quickest way to separate the men from
> the boys. I have a house full of 3d printers
> that have all self destructed when asked to live on a steady diet of
> PETG. Right now I have two printers that fit the just
> works description, an $800 Prusa MK3S+ I've put a bondtech LGX extruder
> and a mosquito hot end in, which brings
> that printer up to about $1400 for total outgo.
>
> And an Ender 5 Plus with much the same story, as I just put a whole new
> 4 wheel carriage on it I designed and printed
> in PETG+CF, carrying an ldo orbiter v2 extruder on top of the brand new
> creality Spider hotend with a 70 watt heater in it.
> Its bed is very slow to heat, 6 to 7 minutes to get to 80C for PETG. So
> I heat it first. Its currently working well with
> PETG+CF in it, making parts for a woodworkers vise screw, 8 up.
>
> And while I was debating on what to do with the ender, I bought a
> tronxy-400, but I'm still fighting with them over
> a data cable long enough to reach the display if I mount it higher than
> the bottom rail as I put casters on it and
> its on the floor. That's a very impressive printer, no POM wheels, solid
> steel wheels on good bearings on everything.
> They actually make it in 500mm cubed and 600mm cubed for a bit over
> $1100. That one comes with casters as it
> lives on the floor.But I suspect it will at least need the 300C rated
> Creality Spider hot end, and for sure will need
> more bed power as its around 11 minutes to an 80C bed. I am a CET, so
> that is not a problem to rig the bed heat power
> as a signal for a 40 amp SSR switching line power to heat the bed. That
> will leave enough power to run a 70 watt heater
> in the hotend. But I've got to get it someplace where I don't have to
> lay on the floor to run it.  At 88 yo, getting back up
> off the floor is a PITA with a knee that dislocates itself w/o any great
> effort.
> > PC is much more difficult to print because it has a higher melting
> temperature and a higher thermal expansion coefficient. My experience with
> straight PC is that it will not print reliably unless you have an enclosure
> that you can bring up to near the glass transition temperature. This keeps
> the freshly-laid plastic from shrinking excessively because it doesn’t cool
> down as much. But more importantly, the whole part remains somewhat soft,
> so the shrinking forces are more easily overcome by your bed adhesion.
> That's a problem with the ender 5 plus, I've ditched the bltouch in
> favor of a steel bed sheet and an inductive sensor,
> the finish on the bed sheet is as rough as a house shingle, and if it
> sticks at all, I can't get a sharpened putty knife
> under it to remove failed prints. To get good adhesion, I've got to
> bring the diamondback nozzle down to not more
> that .05mm or less clearance. A cash register slip is still too thick to
> be a usable gauge.
>
> After this job is done, next is a trip to the kitchen sink and scrub
> hell out of it with comet or babo to put more microscratches
> on it to improve adhesion. That's the best treatment I've found for poor
> adhesion so far. And keep your fingerprints off it.
> > If you have a nice enough printer, I hear say you can even print stuff
> like PEEK.
> >
> > My experience is also that “high temperature build envelope” is also the
> thing that makes 3d printers much more expensive.
> >
> That's where a trip to Lowes for DIY stuff comes in. ;o)>
>
> Take care and stay well, Thaddeus, and thanks.
>
> Cheers, Gene Heskett.
> --
> "There are four boxes to be used in defense of liberty:
>   soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author, 1940)
> If we desire respect for the law, we must first make the law respectable.
>   - Louis D. Brandeis
> Genes Web page <http://geneslinuxbox.net:6309/>
>
>
>
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