On Tue, 27 Jun 2023, gene heskett wrote:

> On 6/27/23 10:37, fxkl47BF--- via Emc-users wrote:
>> i've a hankering to build a gasoline powered battery charger
>> i attached a crude idea
>> the motor is the box and the alternator is the cylinder
>> they are attached with a rigid coupler
>> auto style alternators have no machined surface to mount
>> i'm trying to not use a belt or flex coupler
>> the alternator is hanging with the two vertical rods to prevent rotation
>> since the direction of rotation is anticlockwise from the alternator end
>> if the rods are properly placed the torque should lift the alternator
>> and prevent excess stress on the motor bearings
>> is this too simple
>>
> Not as visualized here. Three problems I do see:
>
> 1. most gas engines run slower that an auto alternator is used to, the
> typical belt arrangement on a modern engine spins the alternator 2 to 5
> times the engine revs. So full amperage will probably not be obtained.

i thought i'd get an alternator with more capacity than i need
run it at less that full load may extend the life

>
> 2. Alignment under the vibration of a 1 cylinder IC engine will hammer
> the bearings more than the sideways pull of a belt would. Use a flexible
> coupling.

all ac alternators are direct coupled
i thought i'd take a hint from them

>
> 3. Voltage regulation is in modern alternators and sucks dead toads thru
> soda straws for accuracy, so you may be forced to do your own hunting
> for an older alternator with a separate field bolt, and build your own
> regulator as the internal one is the main reason for boiling the battery
> dry well before its time.  I've done that, but I'm also a C.E.T.. I wore
> out 4 vehicles back in the 70's to 85's time frame with that same
> alternator/battery/regulator transplanted to each vehicle I bought,
> starting in -30F weather was never a problem.



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