Just some thoughs, but I don't think that a DIY controller is going to 
be the cheapoest route.

Have you ever built a high power motor controller before?  If not then 
it will probably be much cheaper to buy a rebuilt or used controller 
than it will be to build your own.  In fact it might even be cheaper to 
buy a new controller than to try building your own.  Even the guys that 
build controllers for a living go through a LOT of silicon when working 
on a new design.

I think the rule of thumb is that each new controller design requires 
approx a 5 lb coffee can worth of smoked MOSFETs, try pricing that many 
FETs.  Also getting low ESR capacitors in small quantities tends to be 
very expensive, heck they ain't cheap in large quantities.


>
>Many of the components I will use I plan on designing myself. The dash
>display I will either design myself or partially myself. The Motor
>controller/Inverter I will try to design and build myself. I have pretty
>good connections to the battery business, so I can get decent prices on
>batteries, cable, SB-connectors etc. so that part is not a concern. My main
>concern is getting the engineering down and getting good info so I can make
>educated decisions on paths to take when I return home.
>
>
>Thanks to all,
>Eric Patchem.
>
>
>

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