Thanks for the clarification Rod (especially as it applied to ADC
motors), I know it helped me. Can you or anyone else suggest a text on
Sep-ex motors and controllers? Also, has anyone here rewound a series
motor for optimization as a sep-ex?


Thanks, 
Seth

Rod Hower wrote:
> 
> Perhaps I should clarify my response.
> I don't describe things as well as Lee, but I will
> make things more understandable.
> When I describe the 'size' of the field winding I am
> actually explaining the size of the field winding wire.
> What this comes down to is amphere-turns.
> The series motor has heavy gage wire that handles
> the same current as the armature (hundreds of amps).
> If the field has 100 more turns of much smaller gauge wire
> it still has effectively the same 'amp turns' as the series motor.
> The field only needs to handle 1/100 the amount of current to
> create the same field.  This is the major advantage of the Sepex
> motor, you can electrically reverse and control the field with
> a fraction of the amps of a series system.
> This also creates a problem, since you can change the dynamics
> of the system with 1/100th of the field current.
> The series system is somewhat self regulating (as long as you have
> a load!).  If you don't control the field current properly in a
> sepex the system can get destructive real fast.
> If you don't believe this, check out the ADC website for
> information on motors.  If you specify a sepex they want
> detailed information about the vehicle and the control.
> This is why a sepex motor must be designed with the vehicle, including
> gearing, control and load points.
> A well engineered sepex in my opinion is much better than a series, but
> that depends heavily on a smart engineered vehicle.
> You can always drive a poorly designed series system with low range and
> efficiency, but if you screw up the sepex design the result could
> mean a blown control or efficiency that is even worse than the series
> system.
> As an example I will compare a Taylor Dunn flat bed vehicle with a load
> capacity of 1500lbs.
> Series system;
> Top speed 24 MPH
> Load capacity at moderate grade: 1000 lbs
> Sepex system;
> Top speed 30 MPH
> Load capacity at steep grade: 1500 lbs
> I didn't pull these numbers out of the air, I designed the Sepex system
> with the same current limit as the series system back in 1995 at GE.
> Rod
> �

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