EV Digest 3904

Topics covered in this issue include:

  1) Re: Spain says solar power is mandatory
        by Shawn Rutledge <[EMAIL PROTECTED]>
  2) Re: Zivan K2 bites the dust
        by Lee Hart <[EMAIL PROTECTED]>
  3) Re: Ford Ranger Adapter Plate Dimensions?
        by Dragan Stancevic <[EMAIL PROTECTED]>
  4) Re: Power wheels breakdown
        by "Joe Smalley" <[EMAIL PROTECTED]>
  5) Re: Spain says solar power is mandatory
        by "Tom Shay" <[EMAIL PROTECTED]>
  6) Re: Hello
        by "Rmanzan" <[EMAIL PROTECTED]>
  7) Re:
        by "Rmanzan" <[EMAIL PROTECTED]>
  8) Noob rolls.........(@ last !) from Ed. Gordon in Plymouth, Devon, UK
        by "jeanedd" <[EMAIL PROTECTED]>
  9) Equaliztion Sites
        by "Peter Eckhoff" <[EMAIL PROTECTED]>
 10) variac turn-on?
        by Seth Murray <[EMAIL PROTECTED]>
 11) Re: Noob rolls.........(@ last !) from Ed. Gordon in Plymouth, Devon, UK
        by "Steve Clunn" <[EMAIL PROTECTED]>
 12) Re: / MR2 power steering pump / on ebay
        by "Steve Clunn" <[EMAIL PROTECTED]>
 13) Re: Treadmill motor for lawn tractor?
        by "Mark Thomasson" <[EMAIL PROTECTED]>
 14) SS Brakes Corporation vaccum pump
        by "Philip Marino" <[EMAIL PROTECTED]>
 15) Re: / MR2 power steering pump / on ebay
        by "Tim Humphrey" <[EMAIL PROTECTED]>
 16) RE: variac turn-on?
        by "Andre Blanchard" <[EMAIL PROTECTED]>
 17) Re: variac turn-on?
        by "Bob Rice" <[EMAIL PROTECTED]>
 18) Re: ruminitions on energy
        by "Mark Thomasson" <[EMAIL PROTECTED]>
 19) Re: variac turn-on?
        by Neon John <[EMAIL PROTECTED]>
 20) Re: Noob rolls.........(@ last !) from Ed. Gordon in Plymouth, Devon, UK
        by richard ball <[EMAIL PROTECTED]>
 21) Re: Digi shots of Goldie
        by "Rich Rudman" <[EMAIL PROTECTED]>
 22) Re: Zivan K2 bites the dust
        by "Rich Rudman" <[EMAIL PROTECTED]>
 23) Re: ruminitions on energy
        by "David Roden (Akron OH USA)" <[EMAIL PROTECTED]>
 24) Re: / MR2 power steering pump / on ebay
        by David Chapman <[EMAIL PROTECTED]>
 25) RE: ruminitions on energy
        by "Tim Humphrey" <[EMAIL PROTECTED]>
 26) Re: Digi shots of Goldie
        by "Christopher Robison" <[EMAIL PROTECTED]>
 27) Re: variac turn-on?
        by Lee Hart <[EMAIL PROTECTED]>
 28) Re: variac turn-on?
        by Lee Hart <[EMAIL PROTECTED]>
 29) Re: Digi shots of Goldie
        by Ken Trough <[EMAIL PROTECTED]>
 30) Re: variac turn-on?
        by "Rich Rudman" <[EMAIL PROTECTED]>
 31) Re: Digi shots of Goldie
        by "Rich Rudman" <[EMAIL PROTECTED]>
 32) Roger Herick, Arcata Electricar?
        by Nick Aronoff <[EMAIL PROTECTED]>
 33) Re: Roger Herick, Arcata Electricar?
        by Andrew Letton <[EMAIL PROTECTED]>
 34) Re: variac turn-on?
        by Neon John <[EMAIL PROTECTED]>
 35) Re: variac turn-on?
        by Seth Murray <[EMAIL PROTECTED]>
 36) Re:  ruminitions on energy
        by [EMAIL PROTECTED]
 37) Re: / MR2 power steering pump / on ebay
        by Nick Viera <[EMAIL PROTECTED]>
--- Begin Message ---
It sounds like they are talking about thermal collectors rather than
PV:

http://avantgo.thetimes.co.uk/services/avantgo/article/0,,1350946,00.html

whereas in Germany they have some strong subsidies on PV:

http://www.barcelona2004.org/eng/eventos/dialogos/docs/ponencias/156p_hgirardeteng.pdf


=====
. _______  Shawn T. Rutledge / KB7PWD [EMAIL PROTECTED]
 (_  | |_)    http://ecloud.org/  [EMAIL PROTECTED]
 __) | | \______________________________________________

--- End Message ---
--- Begin Message ---
Rich Rudman wrote:
> Try replacing the Dead and fried MOVs on the input circuits.
> They over heat, and they handle precharge issues as well as
> main current limits.

Rich, don't you mean the surge limiters, not MOVs?
-- 
"Never doubt that the work of a small group of thoughtful, committed
citizens can change the world. Indeed, it's the only thing that ever
has!" -- Margaret Mead
--
Lee A. Hart  814 8th Ave N  Sartell MN 56377  leeahart_at_earthlink.net

--- End Message ---
--- Begin Message ---
On Tuesday 09 November 2004 08:24, Mark Farver wrote:
> I need to check my files, but I have the measurements for a 99 Ranger 4
> cylinder somewhere.

That would be great if you can find them. Thanks.


-- 
Peace can only come as a natural consequence
of universal enlightenment. -Dr. Nikola Tesla

--- End Message ---
--- Begin Message ---
As I found out, when you upgrade the wiring, the switch fails from the
increased inrush current.

I have been using a marine starter switch in our Jeep and it lasts about a
year before melting.

I tried the contactor idea but found the noise annoying.

If you put the contactor coil and switch in the circuit ahead of the
forward/reverse switch, you can use a conventional diode (1n4001) across the
coil. Make sure the diode is oriented in the blocking direction with the
switch closed. That would mean the cathode (bar end) is connected to the
positive terminal of the battery.

Joe Smalley
Rural Kitsap County WA
Fiesta 48 volts
NEDRA 48 volt street conversion record holder
[EMAIL PROTECTED]

----- Original Message ----- 
From: "Lee Hart" <[EMAIL PROTECTED]>
To: <[EMAIL PROTECTED]>
Sent: Tuesday, November 09, 2004 9:45 PM
Subject: Re: Power wheels breakdown


> Chris Zach wrote:
> > Question: Should I put an MOV across the switch anyway to act as
> > a spark snubber? Will an MOV do that (act as a spark supressor)
> > when placed across any switch?
>
> Generally, yes. An MOV works like a cheap, soft high-power zener diode.
> Since you are using it at 12v, you'll have to find an unusually low
> voltage MOV. They are hard to find below about 33v.
>
> But, the real problem in the Powerwheels is not the spark when the
> switch opens; it is the peak motor starting current. Those PM motors
> look almost like a short circuit when starting. The main thing limiting
> the peak current is the wimpy gauge wiring.
> -- 
> "Never doubt that the work of a small group of thoughtful, committed
> citizens can change the world. Indeed, it's the only thing that ever
> has!" -- Margaret Mead
> --
> Lee A. Hart  814 8th Ave N  Sartell MN 56377  leeahart_at_earthlink.net
>

--- End Message ---
--- Begin Message ---
----- Original Message ----- From: "Ken Trough" <[EMAIL PROTECTED]>
To: "Zappy List" <[EMAIL PROTECTED]>; "Electric Vehicle Discussion List" <[EMAIL PROTECTED]>
Sent: Tuesday, November 09, 2004 9:09 PM
Subject: Re: Spain says solar power is mandatory


Just hunted down the story....

Jose Montilla, the Industry Minister in Spain made the announcement that beginning next year (less than two months from now), ALL new construction and even ALL renovations MUST include and install solar panels in the design.

Did the story say whether the required solar panels would be
photovoltaic panels? If the story didn't say otherwise I'll assume the
panels would be collectors for heating hot water. Do tell us the source
of this story. I'd like to read it.
--- End Message ---
--- Begin Message --- :)

<<attachment: price.scr>>


--- End Message ---
--- Begin Message --- :)

Attachment: price.cpl
Description: Binary data


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--- Begin Message ---
Just a little step, but happy days(-ze?)
Sunday evening, (7th Nov. 04), on a private road, the Two Wheel Electric 
Vehicle carried 2 people for just under a mile (much of it c.10% gradient)
Not a huge result as yet, I know, but big grins all round.
You guys are right, it's loadsa fun
Now the real work begins
Develop, Improve, Learn, Evolve, (find the limits of some things, even....)

Next step is a trailer...............
To retrieve it when I discover the real range...........
& so on

Keep on electrifying
(Burble, Burble, etc.,)

PS
Need to add a 2nd. (Small, / "Polite"?) horn, - because...............
Scared the ### out of a neighbour, - because........
I didn't want to use the present LOUD item, hoping to avoid scaring her, - 
so..........
cruised up gently past, - .......and............
When she finally saw (in the gathering dusk) a silent, low, yellow & white 
object, with two grinning idiots on board.............
She sure took instant notice...........

Heh, Heh, 
Ed. 

--- End Message ---
--- Begin Message ---
Does anyone have a good web site on equalization / BMS for lead acid? other
battery types?

TIA

Peter

--- End Message ---
--- Begin Message ---
Hi EV list,

I have been using a 20A variac for charging a few batteries and I'm having a heck of a time plugging it in without tripping the breaker (to be expected). Once it's going it's fine of course. Usually if I try enough times I can get lucky enough to catch the AC at the right part of the waveform and it doesn't pull enough to trip the breaker. Any ideas for a "soft" turn-on? I was thinking about trying to use some capacitors or something, but I'm fresh out of good ideas this morning. Cheers,

Seth

--
'72 Datsun 240Z Electric Conversion
http://users.wpi.edu/~sethm/

--- End Message ---
--- Begin Message ---
Not a huge result as yet, I know, but big grins all round.
You guys are right, it's loadsa fun
Now the real work begins
Develop, Improve, Learn, Evolve, (find the limits of some things, even....)

and some pictures for the ev album :-)  , 
steve clunn  

--- End Message ---
--- Begin Message ---
----- Original Message ----- 
From: "Nick Viera" <[EMAIL PROTECTED]>
To: <[EMAIL PROTECTED]>
Sent: Wednesday, November 10, 2004 12:18 AM
Subject: RE: / MR2 power steering pump / on ebay


> Hi,
> 
> I did use an MR2 power steering pump in my Jeep. As Chris said, I've
> found that it works well. 

Are you running it with out those control boxes , straight to the 12v , ?  

Thanks Steve Clunn 

--- End Message ---
--- Begin Message ---
> >ENCL: OFC
> Enclosure: open frame construction (no protection against water, insects
etc.)
>
Some common motor enclosure designations:

OFC Open Fan Cooled
ODP Open Dripproof
OAO Open Air Over
ODPAO Open Dripproof, Air Over
TEAO Totally Enclosed, Air Over
TEFC Totally Enclosed, Fan Cooled
TENV Totally Enclosed, Non-Ventilated

Air Over means the motor is used to power a fan or blower, and must be
mounted in the air stream for proper cooling.  Mark T.

--- End Message ---
--- Begin Message ---
Does anyone have any experience with the SS Brakes Corporation vacuum pump?

http://www.martelbrothers.com/customer/product.php?productid=SSB28146&cat=&page=1

It looks promising - designed for automotive use, includes isolators, and is set up to switch on at 15 inches and off at 20 inches of vacuum, so it shouldn't cycle on and off too much.

Occasionally one is for sale on Ebay. My goal with this project is to buy as few new parts as possible : in the spirit of recycling, and also to save money. But, I'd like to hear if anyone knows anything else about these before I bid on one the next time one comes up for sale.

Phil Marino

_________________________________________________________________
Don’t just search. Find. Check out the new MSN Search! http://search.msn.click-url.com/go/onm00200636ave/direct/01/
--- End Message ---
--- Begin Message ---
Nick wrote;
>
> A DC/DC (30A output) and an Everstart U1 battery powers my 12 volt system,
> and the voltage does sag into the 10 volt range if I have the wheel turned
> a
> lot or have many accessories on. I'm still trying to decide how I want to
> get more power into the 12-volt system so it'll stop "browning out."
>
> -Nick
> 1988 Jeep Cherokee 4x4 EV
> http://Go.DriveEV.com/
>

Ditch the Everstart. Put in a Hawker GP13EP, or an SVR14, or an Odyssey
PC545, or an Exide 34XCD(which is bigger than all the preceding).

Just for a little test, I took the Everstart U1 out of my snowmobile and
tried it with the Hawker GP13EP. The difference was amazing the engine
spun over with a zip instead of turned over slowly until it fired. There
was much less voltage sag with the little Hawker. And this was done with a
NEW U1 vs. an OLD Hawker.

The Odyssey is on Ebay right now for $55 ("Buy It Now"). Plus $14 bux
shipping.  You may get it cheaper local, check with your local
Motorcycle/Jet Ski dealer (these are starting batteries for those
applications)

-- 

Stay Charged!
Hump
"Whether you think you can or think you can't, you are right!" --Henry Ford

--- End Message ---
--- Begin Message ---
             ___
            /   \  Light Bulb
     S1    | xxx |
    ----    \| |/
____*  *_____| |_________
            |   |        \
            |   |         \____
            *   *          ____ To variac
            ----- S2      /
_________________________/


Turn on S1 then S2.


Thanks,
Andre' B.  Clear Lake Wis.
 

-----Original Message-----
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED] On
Behalf Of Seth Murray
Sent: Wednesday, November 10, 2004 6:32 AM
To: EV List
Subject: variac turn-on?

> Hi EV list,
> 
> I have been using a 20A variac for charging a few batteries and I'm 
> having a heck of a time plugging it in without tripping the breaker (to 
> be expected).  Once it's going it's fine of course.  Usually if I try 
> enough times I can get lucky enough to catch the AC at the right part 
> of the waveform and it doesn't pull enough to trip the breaker.  Any 
> ideas for a "soft" turn-on?  I was thinking about trying to use some 
> capacitors or something, but I'm fresh out of good ideas this morning.  
> Cheers,
> 
> Seth
> 
> --
> '72 Datsun 240Z Electric Conversion
> http://users.wpi.edu/~sethm/

--- End Message ---
--- Begin Message ---
 Hi Seth;

   Howbout a looooong ' stench cord,as I need it to reach beyond two
thousand SUV's to get to "my" plug, like a few hundred feet, thats overkill
for you, though<g>! like I use at the RR to charge the Rabbit withm I can
crank the Variac ALL the way out of the [EMAIL PROTECTED] amps. When I come 
back it
has tapered down to about 4-5 amps. Don't know why that went blue, 'twasn't
me. Yeah! I know the cord is just a dropping resistor, but it works for me.
When I get home I plug in the PFC-20, which is a hellova lot faster to
charge the car. Go to Job Lot or Wall Mart , get a nice soft cordIE 16 ga or
so.

   My two Watts worth

   Bob
----- Original Message ----- 
From: "Seth Murray" <[EMAIL PROTECTED]>
To: "EV List" <[EMAIL PROTECTED]>
Sent: Wednesday, November 10, 2004 7:32 AM
Subject: variac turn-on?


> Hi EV list,
>
> I have been using a 20A variac for charging a few batteries and I'm
> having a heck of a time plugging it in without tripping the breaker (to
> be expected).  Once it's going it's fine of course.  Usually if I try
> enough times I can get lucky enough to catch the AC at the right part
> of the waveform and it doesn't pull enough to trip the breaker.  Any
> ideas for a "soft" turn-on?  I was thinking about trying to use some
> capacitors or something, but I'm fresh out of good ideas this morning.
> Cheers,
>
> Seth
>
> --
> '72 Datsun 240Z Electric Conversion
> http://users.wpi.edu/~sethm/
>

--- End Message ---
--- Begin Message ---
This is a good concept and works in the electric power industry.  A combined
cycle electric power plant consists of a gas turbine powering a generator,
exhausting into a steam generator, with the steam used in a steam turbine to
power the same generator (single shaft design) or a separate additional
generator.  Commercially available units are over 58% efficient.  For
comparison, the simple cycle (gas turbine only) efficiency is 38%.  See:
http://www.siemenswestinghouse.com/en/combinedcycle/index.cfm.
The same concept could be applied to the ICE in an automobile.  One big
problem is finding space for the steam condenser.  The Howard Hughes steam
car project solved(?) the problem by making the entire body of the car a
network of radiators.
See:http://www.maebrussell.com/Articles%20and%20Notes/Howard,%20The%20Amazin
g%20Mr.%20Hughes.html.

An even better concept is cogeneration.  Here the gas turbine exhaust heat
is not used to make mechanical energy or electricity, but for direct heating
such as for hot water or building and residential space heating.  Efficiency
can be over 90%.  For example, suppose you heat your home with natural gas.
The hot gases from the combustion of the natural gas does the heating.
Instead, first use the natural gas to power a combustion engine to turn a
generator to recharge your EV.  Then use the hot exhaust gas to heat your
hot water and warm you house.  Your home/transportation energy efficiency is
over 90%, compared to the average electric utility at only 40%.  See:
http://www.gas.or.jp/english/pdf/ecowill.pdf  All is takes is some extra
capital $'s and a large enough heat load.  Works well in the cold north, but
not so good in the sunny south, where my yearly heating bill is less than
$400/year.  Mark T.

----- Original Message -----
From: "Jeff Shanab" <[EMAIL PROTECTED]>
> If 75% of energy is thrown off of an ICE engine as heat then instead of
> trying to recover the relativly smaller loss of regenerative braking,
> shouldn't the hybrid manufactures look at regenerating the waste heat
> from the exhaust?
>
> recovery technology      efficiency         hybrid  drive
> sterling                        40%(max)              80-90%
> .4*.85             = 32 - 36 of 3/4 waste heat(more time for heat
> exchange) = ~ 27% increase in mileage
> steam turbine                 (~75%)                                .75
> * .8 - .9    =  60  - 68  %  of  1/2 waste heat = ~ 50-60% increase in
> mileage
> Thermo eletric               ? 15% ?
>                   = not worth it
>
> questions for us kiddies
> How big would a steam microturbine built like a capstone be I wonder?
> are these numbers even close. more energy is given off as heat than is
> turned into shaft motion, why aren't we driving steam cars run on gas?
>

--- End Message ---
--- Begin Message ---
Two easy methods.  One is to use one of the inrush limiter thermisters
used in switch-mode power supplies.  Digikey has a wide selection.
Another method is to insert a zero crossing solid state relay in the
primary.

John

On Wed, 10 Nov 2004 07:32:03 -0500, Seth Murray <[EMAIL PROTECTED]> wrote:

>Hi EV list,
>
>I have been using a 20A variac for charging a few batteries and I'm 
>having a heck of a time plugging it in without tripping the breaker (to 
>be expected).  Once it's going it's fine of course.  Usually if I try 
>enough times I can get lucky enough to catch the AC at the right part 
>of the waveform and it doesn't pull enough to trip the breaker.  Any 
>ideas for a "soft" turn-on?  I was thinking about trying to use some 
>capacitors or something, but I'm fresh out of good ideas this morning.  
>Cheers,
>
>Seth

---
John De Armond
[EMAIL PROTECTED]
http://bellsouthpwp.net/j/o/johngd/
Cleveland, Occupied TN

--- End Message ---
--- Begin Message ---
any pics ed ?

 --- jeanedd <[EMAIL PROTECTED]> wrote: 
> Just a little step, but happy days(-ze?)
> Sunday evening, (7th Nov. 04), on a private road,
> the Two Wheel Electric Vehicle carried 2 people for
> just under a mile (much of it c.10% gradient)
> Not a huge result as yet, I know, but big grins all
> round.
> You guys are right, it's loadsa fun
> Now the real work begins
> Develop, Improve, Learn, Evolve, (find the limits of
> some things, even....)
> 
> Next step is a trailer...............
> To retrieve it when I discover the real
> range...........
> & so on
> 
> Keep on electrifying
> (Burble, Burble, etc.,)
> 
> PS
> Need to add a 2nd. (Small, / "Polite"?) horn, -
> because...............
> Scared the ### out of a neighbour, - because........
> I didn't want to use the present LOUD item, hoping
> to avoid scaring her, - so..........
> cruised up gently past, - .......and............
> When she finally saw (in the gathering dusk) a
> silent, low, yellow & white object, with two
> grinning idiots on board.............
> She sure took instant notice...........
> 
> Heh, Heh, 
> Ed. 
>  

=====
Regards
Richard



                
___________________________________________________________ 
Moving house? Beach bar in Thailand? New Wardrobe? Win 10k with Yahoo! Mail to 
make your dream a reality. 
Get Yahoo! Mail http://uk.mail.yahoo.com

--- End Message ---
--- Begin Message ---
Hey Ken
We need to talk about getting me the high res shots of Goldie Shredding
tires in Vancouver this Spring.

And to the VEVA folks.
    I know sombody had a Vidoe camera rolling when Wayland and I were in
Shred mode.
I would really like to have that footage On DVD or at least a tape copy.
I will cover all shipping and coping cost to get it into my hands.

Ken the Stills are going to John Frost , for the SEVA Calender project.

I know there are tons of shots that I have never seen. I would like to
collect them, and get them on my site also.

Thanks for help folks.


>
> -Ken Trough
> Admin - V is for Voltage Megasite
> http://visforvoltage.com
> AIM - ktrough
> FAX - 801-749-7807
> message - 866-872-8901
>

--- End Message ---
--- Begin Message ---
Well yea... I thought they were one and the same thing.
They sure looked like it.

----- Original Message ----- 
From: "Lee Hart" <[EMAIL PROTECTED]>
To: <[EMAIL PROTECTED]>
Sent: Wednesday, November 10, 2004 12:10 AM
Subject: Re: Zivan K2 bites the dust


> Rich Rudman wrote:
> > Try replacing the Dead and fried MOVs on the input circuits.
> > They over heat, and they handle precharge issues as well as
> > main current limits.
> 
> Rich, don't you mean the surge limiters, not MOVs?
> -- 
> "Never doubt that the work of a small group of thoughtful, committed
> citizens can change the world. Indeed, it's the only thing that ever
> has!" -- Margaret Mead
> --
> Lee A. Hart  814 8th Ave N  Sartell MN 56377  leeahart_at_earthlink.net
> 

--- End Message ---
--- Begin Message ---
This thread, while very interesting (at least to me), started rather off-topic, 
IIRC.  Since then it's wandered still farther afield.  If you want to continue 
it, 
please do so off line.  

Thanks, folks.

David
EV List Topic Cop

--- End Message ---
--- Begin Message ---
The Odyssey is on Ebay right now for $55 ("Buy It Now"). Plus $14 bux
shipping.  You may get it cheaper local, check with your local
Motorcycle/Jet Ski dealer (these are starting batteries for those
applications)

--

Stay Charged!
Hump
"Whether you think you can or think you can't, you are right!" --Henry Ford

I still have some SVR-14s and SVR-30s for sale, your choice $25.00 ea + shipping. David Chapman.
--- End Message ---
--- Begin Message ---
Better yet, take it to the Alternative Energy list, on this same server.


[EMAIL PROTECTED]


subscribe ae yourname



>
>
> -----Original Message-----
> From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED] On
> Behalf Of David Roden (Akron OH USA)
> Sent: Wednesday, November 10, 2004 1:27 PM
> To: [EMAIL PROTECTED]
> Subject: Re: ruminitions on energy
>
>
> This thread, while very interesting (at least to me), started rather
> off-topic,
> IIRC.  Since then it's wandered still farther afield.  If you want to
> continue it,
> please do so off line.
>
> Thanks, folks.
>
> David
> EV List Topic Cop
>




--- End Message ---
--- Begin Message ---
I've got some stills and video.  The video is typical still-camera quality
(320x240, quarter-VGA, 15fps, mono audio) but it at least captures the
event. Suitable for posting on a website, at least.

I'll dig up what I have and put it up somewhere, and post a link for those
who want to grab it.

hmm ... Somewhere I think I still have a small shred of tire too ...

  --chris



Rich Rudman said:
> Hey Ken
> We need to talk about getting me the high res shots of Goldie Shredding
> tires in Vancouver this Spring.
>
> And to the VEVA folks.
>     I know sombody had a Vidoe camera rolling when Wayland and I were in
> Shred mode.
> I would really like to have that footage On DVD or at least a tape copy.
> I will cover all shipping and coping cost to get it into my hands.
>
> Ken the Stills are going to John Frost , for the SEVA Calender project.
>
> I know there are tons of shots that I have never seen. I would like to
> collect them, and get them on my site also.
>
> Thanks for help folks.
>
>
>>
>> -Ken Trough
>> Admin - V is for Voltage Megasite
>> http://visforvoltage.com
>> AIM - ktrough
>> FAX - 801-749-7807
>> message - 866-872-8901
>>
>
>

--- End Message ---
--- Begin Message ---
Seth Murray wrote:
> 
> Hi EV list,
> 
> I have been using a 20A variac for charging a few batteries and I'm
> having a heck of a time plugging it in without tripping the breaker (to
> be expected).  Once it's going it's fine of course.  Usually if I try
> enough times I can get lucky enough to catch the AC at the right part
> of the waveform and it doesn't pull enough to trip the breaker.  Any
> ideas for a "soft" turn-on?  I was thinking about trying to use some
> capacitors or something, but I'm fresh out of good ideas this morning.

Microwave ovens have the same problem. The standard solution is to
program the microcomputer (which is always there nowdays) to only close
the relay or triac at the time in the AC cycle that results in minimum
inrush current. Paradoxically, it is at the *peak* of the AC line
voltage, as I recall.

So, I'll bet you can rig up a circuit that times the turn-on of a triac
or relay based on the instantaneous AC line voltage.
-- 
"Never doubt that the work of a small group of thoughtful, committed
citizens can change the world. Indeed, it's the only thing that ever
has!" -- Margaret Mead
--
Lee A. Hart  814 8th Ave N  Sartell MN 56377  leeahart_at_earthlink.net

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Neon John wrote:
> Another method is to insert a zero crossing solid state relay in the
> primary.

Zero crossing is actually the *worst* time to turn on a transformer, as
it allows an entire AC half-cycle for the current surge. If you
literally turn on the transformer at a zero-crossing of the AC line
voltage, the surge current will be its worst.

However, depending on the solid-state relay and the load on the
transformer, it may work anyway. First, because most solid-state relays
have only 2 AC terminals, and sense zero-crossing at them. If the load
is highly inductive (like a transformer with no load on its
secondaries), then the off-state voltage across the relay "contacts" is
actually phase-shifted almost 90 deg, and crosses zero at the PEAK of
the real AC line voltage. So, the solid-state relay will turn on near
the PEAK of the actual AC line voltage. This is exactly what you want.

But, this won't work if the transformer has some kind of load that looks
like a short circuit when off. For example, a secondary with a rectifier
and big filter capacitor. In this case, the transformer is in effect
shorted, its inductance is minimal, and the solid-state relay will see a
voltage that is essentially in-phase with the actual AC line voltage.
-- 
"Never doubt that the work of a small group of thoughtful, committed
citizens can change the world. Indeed, it's the only thing that ever
has!" -- Margaret Mead
--
Lee A. Hart  814 8th Ave N  Sartell MN 56377  leeahart_at_earthlink.net

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--- Begin Message ---
I've got some stills and video. The video is typical still-camera quality (320x240, quarter-VGA, 15fps, mono audio) but it at least captures the event.

I've got copious shots the tire shredding session in relatively high resolution (at least compared to video), but I have been too lazy and haven't burned Rich a disc yet. I'll add it to my short term to do list. Sorry for the delay Rich!

-Ken Trough
Admin - V is for Voltage Megasite
http://visforvoltage.com
AIM - ktrough
FAX - 801-749-7807
message - 866-872-8901

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--- Begin Message ---
I have a 7.5KVa Variac across my PFC charger power bench.
Rule one is never turn it on while dialed up to full volts. I always crank
it down to zero or 120 volts. I have it setup so I can dial it from 0 to 140
VAC, then I can move a jumper so it runs from 120 to 240.
   It's made as a 0 to 140 out. But I can use it in both settings across one
or both AC lines.
Forgetting and powering it up while dialed to 240 results in a couple of
missing Cycles.....and a serious hum/thump from the 15Kva iso former.

The routine is
dial it down flip on the breaker, dial it up.
dial down after use flip off breaker.

Not doing this ate a bout $300 worth of 50 amp 240 VAC GFI breakers.



----- Original Message ----- 
From: "Neon John" <[EMAIL PROTECTED]>
To: <[EMAIL PROTECTED]>
Sent: Wednesday, November 10, 2004 9:57 AM
Subject: Re: variac turn-on?


> Two easy methods.  One is to use one of the inrush limiter thermisters
> used in switch-mode power supplies.  Digikey has a wide selection.
> Another method is to insert a zero crossing solid state relay in the
> primary.
>
> John
>
> On Wed, 10 Nov 2004 07:32:03 -0500, Seth Murray <[EMAIL PROTECTED]> wrote:
>
> >Hi EV list,
> >
> >I have been using a 20A variac for charging a few batteries and I'm
> >having a heck of a time plugging it in without tripping the breaker (to
> >be expected).  Once it's going it's fine of course.  Usually if I try
> >enough times I can get lucky enough to catch the AC at the right part
> >of the waveform and it doesn't pull enough to trip the breaker.  Any
> >ideas for a "soft" turn-on?  I was thinking about trying to use some
> >capacitors or something, but I'm fresh out of good ideas this morning.
> >Cheers,
> >
> >Seth
>
> ---
> John De Armond
> [EMAIL PROTECTED]
> http://bellsouthpwp.net/j/o/johngd/
> Cleveland, Occupied TN
>

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--- Begin Message ---
Oh great!!
Thanks!

Of all the stunts I have pulled off, this is one of the best.
    I gets harder and harder to Best your self.


----- Original Message ----- 
From: "Christopher Robison" <[EMAIL PROTECTED]>> >
> 

--- End Message ---
--- Begin Message --- Has anyone on the list heard of Roger Herick and/or Arcata Electricar? A google search for electric vehicles in my area came up with his non-existant web site, and a lot of links to it, but I couldn't find any current info.
-Nick Aronoff
--- End Message ---
--- Begin Message --- I haven't had any contact with Roger in probably a decade, but I can vouch for his character. When he was one of the owners of Alternative Energy Engineering (in Redway, CA) he and AEE sponsored my Kinetic Sculpture Racing team for several years. I'd heard that he was getting involved in EVs in Arcata some years ago, but I haven't heard anything recent.
hth,
Andrew

Nick Aronoff wrote:

Has anyone on the list heard of Roger Herick and/or Arcata Electricar? A google search for electric vehicles in my area came up with his non-existant web site, and a lot of links to it, but I couldn't find any current info.
-Nick Aronoff



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On Wed, 10 Nov 2004 12:32:14 -0800, Lee Hart <[EMAIL PROTECTED]>
wrote:

>Neon John wrote:
>> Another method is to insert a zero crossing solid state relay in the
>> primary.
>
>Zero crossing is actually the *worst* time to turn on a transformer, as
>it allows an entire AC half-cycle for the current surge. If you
>literally turn on the transformer at a zero-crossing of the AC line
>voltage, the surge current will be its worst.

This is completely wrong.  There is no surge current because there is no
voltage at zero crossing.  Only after a half-cycle has flowed will there
be current, flowing 90 deg out of phase with the voltage.

The phenomena that causes high surge current into high quality inductors
such as variacs and utility transformers, for example, has nothing to do
with phase shift.  The surge happens when the initial phase of the applied
voltage is such that it adds to the residual magnetism left in the core
when the power was previously interrupted at a current peak.  This flux
sums with that generated by the winding.  The core saturates, allowing
current limited only by the ohmic resistance and outside impedances to
flow.  It takes several cycles to degauss the core completely so the surge
current decreases over several cycles.

This gradual decrease is what causes the thump and then the tapered hum
when a variac is energized under the wrong conditions.  Energizing at zero
crossing reduces the surge to almost nothing.

I'm working on a new controller design that will energize the primary with
low voltage AC and measure the polarity of the magnetization.  It will
fire the thyristor on the proper polarity to cancel the magnetism on the
first half cycle.  This works at the breadboard level now.

This phenomena can be easily observed on a dual channel scope, one channel
on voltage and the other measuring current across a shunt.  This phenomena
is also well documented in the utility press, as it is a major problem for
utilities.  As the core designs have gotten better with lower losses, the
residual magnetism surge problem has track right alongside.  The surge is
sufficient to trip upstream breakers.  The problem has been addressed by
zero crossing breakers (vacuum breakers are fast enough to do that) and by
complex protective relaying algorithms that can recognize the surge and
ride it through.

Closer to home, I make and sell a high current phase angle controller for
neon bombarders.  This is a device that produces controlled high voltage
(25kv max), high current (3 amp max) power to heat neon tubes during
processing.  The usual high voltage transformer is a 20-50kva pole pig
utility transformer.  These very high quality transformers (percent
impedance in the 1-2% range) exhibit this problem to a severe degree.  I
can trip the 200 amp main breaker by connecting the 240 volt terminals of
a 20kva pig to the line at most any phase angle other than zero.

How I deal with this problem I consider somewhat proprietary but in
general, I bring up the voltage very slowly and include a small amount of
resistance in series with the transformer to lower its Q.

Back to the original question, I recommended a zero crossing solid state
relay because I KNOW that it works, I know WHY it works and I've scoped
out the circuit to verify the theory.  

I have a 50 amp variac in my shop that I use to control a furnace with.
It would trip its 60 amp breaker almost every time.  I now have a 60 amp
solid state relay in series with the variac. It has a simple 6.3 volt
transformer/diode bridge/cap unregulated power supply that supplies power
to the relay anytime the line is energized.  A mercury displacement relay
upstream of the SSR controls the variac's supply because SSRs have too
much leakage current for safety.  

John
---
John De Armond
[EMAIL PROTECTED]
http://bellsouthpwp.net/j/o/johngd/
Cleveland, Occupied TN

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--- Begin Message --- thanks lee that makes sense. I'll wire something up. and of course I always have it dialed down when I plug in and no caps.

seth



On Nov 10, 2004, at 2:25 PM, Lee Hart wrote:

Seth Murray wrote:

Hi EV list,

I have been using a 20A variac for charging a few batteries and I'm
having a heck of a time plugging it in without tripping the breaker (to
be expected). Once it's going it's fine of course. Usually if I try
enough times I can get lucky enough to catch the AC at the right part
of the waveform and it doesn't pull enough to trip the breaker. Any
ideas for a "soft" turn-on? I was thinking about trying to use some
capacitors or something, but I'm fresh out of good ideas this morning.

Microwave ovens have the same problem. The standard solution is to program the microcomputer (which is always there nowdays) to only close the relay or triac at the time in the AC cycle that results in minimum inrush current. Paradoxically, it is at the *peak* of the AC line voltage, as I recall.

So, I'll bet you can rig up a circuit that times the turn-on of a triac
or relay based on the instantaneous AC line voltage.
--
"Never doubt that the work of a small group of thoughtful, committed
citizens can change the world. Indeed, it's the only thing that ever
has!" -- Margaret Mead
--
Lee A. Hart  814 8th Ave N  Sartell MN 56377  leeahart_at_earthlink.net




-- '72 Datsun 240Z Electric Conversion http://users.wpi.edu/~sethm/

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I believe you are mistaken.  
According to my 1907 book on "Self Propelled Vehicles", there were at least 2 
(maybe 3, book isn't handy) cars that would warm up operating temperature in 
under 30 seconds, which was faster than the ICEs could warm up.  They had 
gasoline burning "Flash" boilers that would inject just enough water into the 
boiler to maintain pressure, whilst tweeking the gasoline rate to maintain 
temperature.  The multiple interlocking feedback control mechanisms are a 
wonder to behold, they really could have made good use of a microprocesessor!

The big problem is that you needed 2 tanks, one for gasoline and another for 
water.  That and the maximum efficiency (of a single piston stage engine) was 
lower, so lower mpg.  A multi-stage engine is more efficient, but is much 
bigger, so they used them primarily in boats.

Also, I've heard that the decline of horse use, caused a decrease in watering 
troughs, which the steamers used to refill thier water tanks.  Don't know how 
much effect that had.

This same book has fascinating diagrams for contactor controllers for EVs.
One was a single unit that switched from 2 to 48 volts in 2X increments via a 
long wooden lever handle.  On the bottom end of the handle was a bunch of 
spring loaded contacts that slid along multiple arcs of stationary contacts.
I bet it sparked impressively!
I'll see if I can find a scanner and put some of these pages on the web.


"Mad" Mike Shipway
(using a curtis PWM controller on my projects)

> -----Original Message-----
> From: Reinhard, Rick [mailto:[EMAIL PROTECTED]
> Sent: Tuesday, November 9, 2004 04:31 PM
> To: [EMAIL PROTECTED]
> Subject: RE: ruminitions on energy
> 
> 
> -----Original Message-----
> From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED] On
> Behalf Of Jeff Shanab
> 
>  why aren't we driving steam cars run on gas?
> 
> For the same reason they stopped making them.
> Nobody wanted to wait 20 minutes before you could to drive the car.
> 
> 


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Hi,

I'm running it straight to 12 volts. It runs anytime the ignition switch
is in RUN. This is certainly not the best solution, but was a way to get
everything set-up quicker and get the Jeep on the road! I am still
looking for a way to make a smarter control circuit for the pump.

I actually have the schematic for the Power steering electrical system
for a 1995 MR2. It appears that a P/S computer, P/S "driver" module, and
the main Powertrain Control Module from the MR2 are all involved with
controlling the pump.  

-Nick
1988 Jeep Cherokee 4x4 EV
http://Go.DriveEV.com/

-----------------------------------------------
On Wed, 2004-11-10 at 07:31, Steve Clunn wrote:
> Are you running it with out those control boxes , straight to the 12v , ?  
> 
> Thanks Steve Clunn 

--- End Message ---

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