Thanks, everyone for all the input.  To answer several questions and
comments at once:

The fans are mounted directly to the top of the controller which is
essentially a sealed metal box.  The top looks to be an extruded aluminum
case with mild fins (1/8" deep).  The fans are not intended for wet use, but
I don't think they will get wet on top of the controller under the hood.  I
am more worried about dust from my gravel driveway; it gets everywhere.

I am going to see how well they last.  These are meant to be computer case
fans, so this usage is outside their design, but they were cheap.

For now, I will probably leave the fans blowing away from the controller.
As much because they are already that way, as anything.  I will measure how
hot the controller is above ambient after my commute home in the evening.
If I ever reverse the fans, I will measure again.

Mike

> -----Original Message-----
> From: [email protected] [mailto:[email protected]] On
> Behalf Of Lee Hart
> Sent: Monday, July 08, 2013 5:38 PM
> To: Electric Vehicle Discussion List
> Subject: Re: [EVDL] Fans Up or Down?
> 
> Mike Scott wrote:
> > Is the possible entry of water a problem? I've always though that the
> > gap between the impeller and the frame should be on the bottom so that
> > water could not fill the airspace in the fan motor.
> 
> If the mounting location is such that it may get wet, then you really
should be
> using a fan with fully enclosed motor -- not one intended for dry indoor
use.
> Especially on a fan, water is going to get into *everything*, no matter
how
> you mount it.
> 
> Dach Savage <[email protected]> wrote:
> >> In most any ventilation or cooling scheme it is best to use the fan
> >> in an exhaust mode, IE pulling the air out of a cabinet.
> 
> You really have to look at the blade design. The manufacturers have
> performance curves, showing air flow versus air pressure. Propeller fans
are
> very sensitive to air pressure, and the pressure difference between inlet
and
> outlet. Some blade designs will have a drastic reduction in airflow with
even a
> slight restriction or reduced air pressure at their inlet. Others can
tolerate it
> much better.
> 
> The fans I've happened to use in product designs have generally worked
> better by pressurize the cabinet. It extracts a bit more heat (the things
being
> cooled run a bit cooler), and it makes sure that any air leaks will let
air out,
> rather than suck in air (or dirt or water or bugs etc.) from uncontrolled
cracks
> or openings.
> 
> --
> The greatest pleasure in life is to create something that wasn't there
> before. -- Roy Spence
> --
> Lee A. Hart, http://www.sunrise-ev.com/LeesEVs.htm
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