"There’s nothing out there that even compares to it"
One hell of a scooter for putzing around

http://www.foxnews.com/leisure/2013/10/14/there-is-such-thing-as-badass-scooter-and-works-electric-calls-it-rover/
The Works Electric Rover is one serious scooter
By Nick Mokey  October 14, 2013  Digital Trends

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Brad Baker’s workshop looks less like the cluttered den of a crazed
mechanical genius and more like an operating room. Recessed lighting beams
down on a surgically clean desk in the middle. Screwdrivers and wrenches lie
spaced out evenly like scalpels and forceps, at the ready. Thin sheets of
foam protect colorful powdercoated chunks of aluminum resting on the
concrete floor.

But he’s not amputating limbs or swapping organs. This little workshop in a
Portland, Oregon suburb is the headquarters for Works Electric, where Brad
builds the only electric scooter you wouldn’t be ashamed to ride.

In a weathered pair of hiking boots, ripped jeans and a pitted-out T-shirt
with tattoos peeking out beneath, he looks more like a Pacific
Northwestified Tim Allen than Elon Musk. But when it comes to his passion
for the vehicles he builds, he’s no less ambitious in his vision.

“This bike is designed to be the best,” Baker says of his masterpiece, the
Rover, which looks like a Razor scooter as imagined by Hummer. “This bike is
designed with the highest level of components, the highest performance, the
best batteries, everything about it is giving you something that you
normally wouldn’t be able to find.”

Proclaiming yourself builder of the world’s finest electric scooter would be
an eyebrow-raising assertion outside the eccentric, green-obsessed city Brad
calls home. “Electric scooters” conjure up images of wannabe Vespas limping
along in the right lane on crowded city streets, or worse, something you
would buy at a toy store. But Baker’s company, Works Electric, has elevated
the humble scooter from novelty to serious transportation.

“Scooters have a really crummy connotation,” Brad acknowledges. “I think
there’s a big necessity for compact, portable transportation. But it doesn’t
have to be silly.”

Take a spin on Works’ Electrics’ Rover

One hell of a scooter

At 95 pounds, the Rover has little in common with the push-scooters you’ll
find putzing around college campuses and cul de sacs. For one, under the
floorboard, you’ll find the same style of battery packs as you would beneath
Tesla’s Model S. And a three-phase, brushless DC motor that will whisk you –
quietly – to 35 miles an hour when you crack open the electronic throttle.

Standing on it feels half like riding a bicycle and half like riding a
skateboard. You can stagger your feet and crouch for stability in turns, but
starting and stopping is as easy as twisting a throttle and squeezing a
brake lever, respectively. No engine, no clutch, no shifting.

“There’s nothing out there that even compares to it, in terms of the range,
the speed, mixed with the fact that it’s still a compact electric vehicle,”
explains Patrick Marzullo, the Works cofounder who helped Brad dream up the
design.

He’s right. Razor’s fastest electric scooter goes half the speed. A Segway
can’t match the Rover’s speed either, or its range. Gigantic Vespa-style
electric scooters can, but they weigh three or four times as much. This
unique combination of small size and high performance has its perks.

“It’s a really easy piece of transportation to store in a small space,
whether you’re in an apartment, or a house,” Patrick says. “You can drive it
to work, put it under your desk, put it just about anywhere.” That means no
parking to pay for. Or vandals to worry about – or for that matter,
insurance. And you can fill it up in about four hours with 18 cents worth of
electricity. It’s exactly what Brad and Patrick set out to design little
more than a year ago.
From humble origins

Even before was building his own vehicles from scratch, Brad has been a car
guy. After getting his degree in mechanical engineering, he served a stint
at a GM factory in Ohio where he got a taste of how America’s existing
makers of transportation work: terribly. His sole job was to oversee the
paint jobs on an assembly line of Chevy Cobalts as they rolled past. Not
paint them, but press a button when something went wrong. When even that
responsibility became usurped by an aggressive union boss who decided he
would run the show, Brad fled the corporate life by heading West on two
wheels. Bicycle wheels.

The trip led to his fateful reunion with Patrick, a high-school friend
attending school in Montana. Both bound for Portland, Oregon, they became
roommates – and Brad began experimenting with homemade electric vehicles.

Despite its beefy construction, the Rover’s aluminum frame keeps weight down
to just 95 pounds.

He started, practically enough, by electrifying what he knew: a mountain
bike. But soon enough he had moved on to a lifted Suzuki Sidekick that
resembles an overgrown Power Wheels. And a homemade electric chopper, still
proudly parked in his garage, that looks like a prop from the next Mad Max
movie. Huge slab sides conceal an enormous bank of batteries that can fling
the chopper to more than 100 mph. An enormous side cowl, seemingly ripped
off a Nova at the drag strip, flushes outside air through the packs to keep
them cool. As futuristic as the powertrain is, up front, a single headlight
and springer suspension project old-school Hell’s Angels badass.

But an opportunity at another Portland company showed Brad the practicality
of thinking small. He landed an engineering gig at Boxx Corp, a tiny company
developing a tiny product: the “1-meter vehicle,” an electric scooter that
basically looks like a computer case with wheels. Unlike at GM, Brad loved
the product. Like at GM, business prospects looked dismal. Enamored with the
idea of pint-sized electric transportation, but disillusioned with the
financial ledgers at Boxx, Brad decided to break out on his own.

On the car ride back from a camping trip, Brad and Patrick hashed out plans
for what they envisioned as the perfect urban electric vehicle. “It would do
all the things any other scooter would do, but be more compact, faster, more
fun to drive,” Patrick explains. “Pretty much the next day, he started
sketching stuff, and we started meeting at least once a week and refining
the sketch.”

Napkin sketches turned into CAD diagrams, which turned into aluminum
skeletons in Brad’s backyard workshop. “The first one, I pretty much built
by hand from the ground up,” Brad explains. “I did all the machining, all
the bending, all the cutting, in this shop.”

Batteries presented the biggest design challenge. The Rover needed to be
small and light enough to fit anywhere, but pack enough juice to be cover a
whole day’s urban commute. The solution looks a lot less like the battery in
your car and a lot more like the one in your laptop.

“It has probably the most advanced battery pack that you’re going to find in
a scooter right now,” Brad boasts. “We’re using lithium-ion technology —
very similar technology, if not the same as what’s going in the Tesla Model
S vehicles.” A special phase-change material, or PCM, helps keep each cell
cooler, extending life to likely match the life of the scooter. At 1.3
kilowatt hours, it’s also a large battery for a vehicle as small as the
Rover, but not that bulky. “These particular batteries are very, very energy
dense, meaning they can pack a lot of energy in a small space.”

Disc brakes help bring the Rover to a stop in a hurry, coupled with a
regenerative braking system that feeds electricity back into the battery as
you slow down.

This modern battery tech puts their creation in a class of its own. “The
Rover weighs 95 pounds. It has a top speed of 35 miles an hour. It has a
range of a little over 30 miles. This is the first time you’ve ever been
able to get to that level of performance in a vehicle this size.”

To further set the Rover ahead of cheap competitors, Works sourced LED
headlights and taillights, designed a custom receptacle for a seat
accessory, and even built in regenerative braking, so that you recharge the
battery as you slow down. A 45-degree “speed plate” over the rear wheel
helps riders plant their weight where it counts and stay onboard when the
torque kicks in. Brad insists the motor could pop the front wheel off the
ground if he wanted – though sadly for YouTube viewers everywhere, he’s
programmed the throttle controller not to. A cell-phone holder on the
handlebar stem lets you mount your phone where you can see it, and Works is
developing an app to display your speed and keep track of your range, among
other things.
Roving

The resulting ride is incredibly intuitive, yet distinct. Grabbing the
handlebars feels like piloting a bike, but the staggered foot position on
the wide, long deck is more like a snowboard. The low-slung design, with the
battery weight packed into the belly of the beast, makes it easy to keep
upright even at rest, without the gyroscopic motion that keeps a bike
upright. A pair of extra-fat tires sourced from pit bikes give it a
sure-footed feel as you roll back and forth across their wide profile in
curves.

“It’s a very very unique riding experience,” Brad grins. “And really really
fun.”

Thanks to Brad’s programming, cranking open the throttle doesn’t threaten to
snap your neck back, but the Rover whines quickly up to its top speed of 35
miles an hour, which will have you passing confused cyclists on trails and
bike lanes in no time. On the flats, anyway. Without gears, the Rover chugs
noticeably when you give it a hill to chew on. And though those beefcake
tires won’t slip out from underneath you on rough terrain, without any real
suspension, venturing offroad can turn into a knee-crunching affair as you
fight the handlebars for control. But go ahead, try cruising through a
quarry on your Vespa. 

At its top speed of 35 miles an hour, the Rover feels right at home in
cities and residential neighborhoods.

Brad’s first customers appreciate the Rover’s unique traits. “The two things
they say are always how easy it is to ride – they’re always surprised – and
then also how powerful it is,” Brad says.

One of them lives in a community in Baja, California where only electric
vehicles are allowed – but didn’t want a golf cart like everyone else. The
Rover lets him adopt an electric lifestyle without completely conceding to a
bland look and performance. Another, a former helicopter pilot in Alaska,
uses it to commute from his remote home into the nearest town without
running out juice halfway, or buying gas. And he wouldn’t be caught dead in
a golf cart.
Rolling forward

If you want to land your own Rover, be prepared to drop around $5,000 for
the base model and almost $6,000 or the elite model with 30-mile range and
35mph top speed. Which really could buy you a taste of something Italian –
even if it is more Vespa than Ducati. But Works isn’t apologetic about the
price of its handmade machines.

“You want something cheaper, go buy something else,” Brad insists. “We’re
trying to give people something they could never get with these other guys.
Ours will always be the most powerful, and the fastest, and the sweetest.”
[© 2013 FOX News Network]
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it the Rover appeared first on Digital Trends




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