Toyota's FPEG linear-ice are nothing new> “Faraday” flashlights

http://www.extremetech.com/extreme/185789-toyota-develops-high-efficiency-free-piston-no-crankshaft-combustion-engine-to-power-an-ev
Toyota develops high-efficiency ‘free piston’ no-crankshaft combustion
engine… to power an EV
By John Hewitt  July 7, 2014

[image  
http://www.extremetech.com/wp-content/uploads/2014/07/toyota-free-piston-engine.jpg
Toyota's free piston engine generator (FPEG)


video
http://www.youtube.com/watch?v=QUbBqSu9Hdc
Toyota Central R&D developing free piston engine linear generator 
carotogr greece Apr 22, 2014 
A team at Toyota Central R&D Labs Inc. is developing a prototype 10 kW Free
Piston Engine Linear Generator (FPEG) featuring a thin and compact build,
high efficiency and high fuel flexibility. Toyota envisions that a pair of
such units (20 kW) would enable B/C-segment electric drive vehicles to
cruise at 120 km/h (75 mph). The team presented two papers on the state of
their work at the recent SAE 2014 World Congress in Detroit.

The FPEG consists of a two-stroke combustion chamber, a linear generator and
a gas spring chamber. The piston is moved by the combustion gas, while
magnets attached to the piston move within a linear coil, thereby converting
kinetic energy to electrical energy. The main structural feature of the
Toyota FPEG is a hollow circular step-shaped piston, which Toyota calls
"W-shape". The smaller-diameter side of the piston constitutes a combustion
chamber, and the larger-diameter side constitutes a gas spring chamber.
]

There is probably no better chronicler into the full depth of American
ingenuity than YouTube. Here one finds not just computer models for all
manner of esoteric combustion engine designs, but actual working prototypes
of them, often built by individuals. Big companies can also innovate here
sometimes. A new free piston engine linear generator (FPEG) from Toyota
Central in Maine is a case in point.

The piston is called “free” because there is no crankshaft. On its power
stroke, the piston dumps its kinetic energy into the fixed windings which
surround it, generating a shot of three-phase AC electricity. It can be run
sparkless through a diesel cycle or run on standard gasoline. What has folks
excited is the claimed thermal efficiency for the device — at 42% it blows
away the engines used in cars today. Toyota’s demo engine, just 8 inches
around and 2 feet long, was able to generate 15 hp. A two-cylinder model
would be self-balancing and have much reduced vibration.

Not surprisingly, the valves are electrically operated and can therefore be
better used to fine-tune the power delivery through the full range of the
stroke. Speaking of strokes, the video indicates a two-stroke design, which
might present a few problems for a road-worthy design. For one thing,
emissions would be suspect. Nonetheless Toyota imagines that a twin unit
design pumping out 20 kW could power a light electric vehicle at a cruise
speed of 120 kph (75 mph).

Toyota's FPEG, in colorLinear generators and linear combustion engines are
nothing new. Shake-to-charge “Faraday” flashlights, smartphones, and even
energy-harvesting backpacks are all standard fare, while single-acting
direct power pistons have also seen action in applications as intriguing as
power-assist boots for the Russian military. The trick is to get the two
working efficiently in unison and that is the beauty of what Toyota appears
has done. Considering that the piston is decelerated and re-accelerated at
each end of the stroke, any mismatch between combustive power input and
electromagnetic power extraction needs to be absorbed somewhere. Mechanical
or air springs can help although there is still likely to be some efficiency
loss.

At the risk of adding some confusion, the device is technically an
alternator as it generates AC. As (most) electric cars use 3-phase AC
induction or “AC-like” 3-phase brushless DC motors, they could potentially
run directly from the output of this device, perhaps save for some
intermediary voltage and current conditioning. However, like standard car
alternators, there will likely be DC conversion to charge the battery pack —
unless Toyota has also secretly perfected the AC battery. There is still
plenty of room to innovate here. Linear alternators are similar in design to
linear motors, but one does not simply reverse the cycle to swap one into
the other — there are certain control functions that need to be imposed on
how the coils are energized in a motor. However that does not mean a
multipurpose linear electric power device could not be constructed.
Mercedes Benz SLS AMG Electric Drive

Mercedes Benz SLS AMG Electric Drive, with an electric motor in each wheel
hub for a total of 740 hp

While this concept would not immediately be in the same class as the 740-hp
electric wheel hub motor designs, it could still have its niche. There is no
reason the engine couldn’t be scaled up to a larger footprint and bolder
performance.
[© 2014 Ziff Davis]
...
http://www.foxnews.com/leisure/2014/05/02/toyota-developing-free-piston-engine-linear-generator-for-hybrid-cars/
Toyota developing free piston engine linear generator for hybrid cars
May 02, 2014 ... Toyota ... R&D division has developed a Free Piston Engine
Linear Generator that can convert gasoline and other fuels into electricity
more efficiently than existing systems ... could lead to lighter, more
efficient, better-packaged powertrains for plug-in hybrid cars ...
...
http://www.greencarcongress.com/2014/04/20140422-fpeg.html
Toyota Central R&D developing free-piston engine linear generator;
envisioning multi-FPEG units for electric drive vehicles
22 April 2014




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http://www.greencarreports.com/news/1093196_why-california-pushes-hydrogen-compliance-cars-over-electric-ones
Why California Pushes h2 Compliance Cars Over Electric Ones

http://www.greentechmedia.com/articles/read/should-california-reconsider-its-policy-support-for-fuel-cell-vehicles
Should California Reconsider Its Policy Support for fcvs?

Solar Impulse2 e-plane> energy efficiency ambassador> reduce use 50%
http://www.theguardian.com/sustainable-business/aviation-innovation-solar-powered-plane-silicone-wings

http://phys.org/news/2014-07-car.html
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