My dummy load is the resistive heat strips from a couple of derelict heat 
pumps.  Since I use them at 144v rather than 240v, I split each in the 
middle.  With all 4 (mismatched) half-elements in parallel, it uses about 
100 amps at 144 volts, exactly what I was looking for.  It also heats up the 
garage rather nicely when I'm tinkering on a cool day.

To sub for the heat pumps' air plenums, I put the elements in an old metal 
mailbox that had lost its door.  I cut a hole in the back and added a fan 
from a scrapped range hood (runs on 117vac).  I switch it to the test 
battery with an extra contactor I had lying about.  I meant to add a 12v 
power puck to pull in the contactor when I switched on the fan, but never 
did, so I have to power the contactor with a 12v battery.  Fortunately I 
have a few taking up space in the garage.

I admit, it looks pretty laughable, but it's all free / recycled materials, 
and it works.  The only problem is that the fan is gunky from years of 
cooking grease, so it takes a couple of minutes to really get going when I 
power it up.

To vary the current, I suppose you could add a PWM DC controller to 
something like this.  You might have to add some series inductance unless 
you were sure that you'd never need to hit controller's current limit (that 
is, the load was such that it would never exceed the controller's current 
capacity).

David Roden - Akron, Ohio, USA
EVDL Administrator

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