http://makezine.com/2015/07/29/making-the-switch/
This High-Performance Electric Vehicle Kit Can Be Built in a Week
By Peter Oliver and Jim McGreen  July 29th, 2015

[image  
http://i1.wp.com/makezine.com/wp-content/uploads/2015/07/S-12-Nice-Side-Image.Still001-620x349.jpg
(Switch EV)  / Sam Euston

http://i0.wp.com/makezine.com/wp-content/uploads/2015/07/S-12-Motor-Left-Side-2.Still008-620x349.jpg
3-phase AC motor attached to swing arm  / Sam Euston

http://i0.wp.com/makezine.com/wp-content/uploads/2015/07/S-12-Under-InstP-2.Still003-620x349.jpg
Under the dash: dual brake pedals, steering linkages, and accelerator — step
on it, but don’t call it a gas pedal  / Sam Euston

http://i0.wp.com/makezine.com/wp-content/uploads/2015/07/IMG_20150126_152004_143-620x349.jpg
In January 2015, 12 teachers completed training at our facility, where they
assembled two vehicles in one week  / Peter Oliver.
]

What started as an idea to produce our own simple, fun, affordable electric
vehicle has evolved into a DIY project easily assembled by nearly anyone.
The Switch defines a new class of auto — a lightweight, high-capacity,
versatile electric vehicle (EV) that requires minimal resources to
construct, assemble, and drive. It can be built in a single-car garage on
jack stands, or even in a classroom — all you need is a small box of tools
and a 6½-foot door, so it can drive out.

The Switch Lab
Get Switched On Specs and Options DIY kit: $14,000–$30,000 complete,
depending on performance and range options; $6,950 without electrical
components Sporty rack-and-pinion steering; center, left-, or right-hand
driver position Accepts wide range of DC and AC motors 3-wheel disc brakes,
independent front and rear Regenerative braking (with AC motor option)
Batteries: Lead-acid or lithium-ion, 10kWh–30kWh Range: 45–135 miles
(depending on battery option) Charge time: 2.25 hours per 45 miles, for
about $1 (220V 30A power outlet) Gas mileage equivalent: 151mpge Top speed:
Over 100mph (with AC motor option) Acceleration: 0–60mph in 9 seconds (or
faster with gearing options) Turn radius: 38' or less Weight: 1,350lbs
(3-seater option) Chain drive standard, belt drive optional Street legal,
registered as a motorcycle — but doesn’t require helmet or motorcycle
driver’s license!

It all starts in The Switch Lab — a complete DIY kit and education system
consisting of workshops, written and video instructions, detailed plans, and
all the parts. This all-inclusive package enables individuals, schools, or
businesses to assemble their own version of the EV. (Skilled builders can go
it alone with just a DIY kit.)

The Switch Lab workshops help educators and builders gain the confidence and
understanding to complete the project. Teachers appreciate how our workshops
break a complex technology into clear step-by-step modules. They’re also
pleased with the optional curriculum — a classroom and lab in a box. “It’s
really plug and play,” said Roger Pressley of Central Academy of Technology
and Arts in Monroe, North Carolina. “Any school can do this, regardless of
the tools or shop facility. You can start with any space.”

Students seem invigorated by the course, and some are asking if they can
build the Switch as a business. Whether they become Makers, welders, or
engineers, the hands-on learning gives them lifelong lessons, building
self-confidence and real-world skills. “It’s not just a high school class,
it’s something you take with you,” commented a student from Venture Academy
in California.

The Driving Experience
The Switch drives like a Formula One car, hugging the ground and protecting
you with a NASCAR-style roll cage. The open cockpit provides an exhilarating
experience and excellent visibility for safety. Separate front and rear
braking systems enable advanced sport driving techniques.

And, incredibly, you can build it in a week! The chassis is laser-cut,
welded tubular steel, and the wiring is professionally terminated, numbered,
and color-coded — all ready to be assembled.

Customizing the Switch
Imagine bolting on a pickup bed, camper shell, or racks. Select a custom
seating arrangement from one to four. Choose from various DC or AC motors
for performance options defining power, speed, and regenerative braking.
Pick your battery system — budget lead-acid batteries or lithium-ion, from
10kWh to 30kWh battery packs. Adjust the suspension for low, road-hugging
traction, or set it high and firm for hauling loads. There are so many
options, and you get to decide.

Driving Into the Future
We imagine Makers taking the Switch Lab process into global markets via
micro-manufacturing, tailored to local needs and fueled by regional green
power sources. The manufacturing model deepens as regional economies
develop, starting with a fully welded chassis kit and expanding into welding
or laser-cutting parts to spec as the market grows.

The Switch is designed to move people into another world, a world of
voluntary simplicity, respect for the environment and the needs of others.
It helps start the transition conversation.

And it’s truly a Maker vehicle, ready for the full range of builders.
Computer programmers, carpenters, men, women, high school and college
students — even auto mechanics — have successfully assembled and understand
the Switch. There’s no other EV that starts as an affordable project and
becomes a sporty utility or off-road transport that you make yourself.

For more information about the Switch EV and the Switch Lab, visit
theswitchlab.com.


Get Switched On
—Specs and Options—
DIY kit $14,000–$30,000 complete, depending on performance and range
options; $6,950 without electrical components
Sporty rack-and-pinion steering; center, left-, or right-hand driver
position

Accepts wide range of DC and AC motors
3-wheel disc brakes, independent front and rear
Regenerative braking (with AC motor option)
Batteries: Lead-acid or lithium-ion, 10kWh–30kWh
Range: 45–135 miles (depending on battery option)
Charge time: 2.25 hours per 45 miles, for about $1 (220V 30A power outlet)

Gas mileage equivalent: 151 mpge
Top speed: Over 100mph (with AC motor option)
Acceleration: 0–60mph in 9 seconds (or faster with gearing options)
Turn radius: 38′ or less
Weight: 1,350lbs (3-seater option)
Chain drive standard, belt drive optional
Street legal, registered as a motorcycle — but doesn’t require helmet or
motorcycle driver’s license!
[© makezine.com]



http://www.bbc.com/capital/story/20150731-driving-unplugged-and-decoded
How to buy an electric vehicle
[20150731]  Sven Thesen describes himself as an electric car evangelist. His
conversion began several years ago while he was working as an air-quality
consultant in California. He switched diesel agricultural pumps over to
electric …




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