If there is no slip then the current in the rotor is zero, no matter what
the current is in the stator. Rotor has a L/R ratio, and has an amount of
slip that produces the maximum current, more than this slip and the current
in this rotor drops off due to the rotor inductance. Talking about motors
designed for 50 /60 Hz mains, they have to start at 100% slip, so this L/R
ratio is made to allow a lot of slip so that the rotor current will be high
at start, but this is a compromise with efficiency and rotor heat as to do
this the rotor resistance is made high. A motor designed for inverter usage
will have a low resistance rotor and less slip, so less heat. This may just
be a function of the motor type in this case we are discussing, it may be a
motor designed for good starting torque and low starting current. High
stator starting current does not mean high starting torque, it is more
likely to mean the opposite, not always though. There are many different
rotor designs, some have two cages, one for starting and another for
running.

-----Original Message-----
From: EV [mailto:ev-boun...@lists.evdl.org] On Behalf Of Cor van de Water
via EV
Sent: 14 February, 2017 7:51 AM
To: Electric Vehicle Discussion List
Subject: Re: [EVDL] AC induction motor, rotor heating up..

I think it is possible to "over-drive" an AC induction motor, that is why
commercial drives can be configured for an acceptable slip between
electrical motor frequency and actual mechanical speed of the rotor.
The higher the voltage on the AC motor, the higher the torque and the lower
the slip, but also the higher the current in the rotor.
Unnecessarily high current just wastes power and heats up the motor, without
significant reducing the slip, so you can lower the motor voltage to the
point where the rotor slip is just acceptable for the torque you are
demanding from the motor. If you need higher torque or speed, then you will
need to increase the voltage on the motor but in steady-state / low torque
operation there is no need for full AC voltage so commercial drives can
modulate their output to lower voltage based on acceptable slip / torque
demand.
It is also needed to increase the max RPM that the drive can run the motor,
for a certain supply voltage

The effect is similar to the "filed weakening" in DC motors.
You see the SepEx motors also having an algorithm of how to apply enough
field to deliver the work without constantly burning up the field coil.

Hope this clarifies,


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