500kWh/kg is really game changing. Musk estimated (quite a long time ago
now) that 400kWh/kg would be the threshold for economical supersonic air
transport.

On Sun, Sep 9, 2018 at 7:19 AM Jukka Järvinen via EV <ev@lists.evdl.org>
wrote:

> Hi guys.
>
> Since tZero the small-cell-paralleling has been driven by costs and the
> search for benefit of scale. During those days there were not so many
> ”large” cell format producers and the cost efficiency was not even close to
> laptop cells. We were even looking in all kind of folding methods and
> stacking techiques back then. A lot of trial and error was still ahead.
>
> Why small cell paralleling has an issue which will eventually render to
> problems?
>
> Because cells age differently due plenty of different factors. If they have
> fuses for their max C rate and one parallels them the current is wobbling
> around between each cell unevenly. More they age more they wobble. Current
> goes through where is the most lowest resistance. The fuse blows when in
> high current situation the best cell tries to compensate the weak ones.
> Once fuse is blown all work is done by the rest of the cells (which were
> the bad ones already). This repeats until there is only few fuses left and
> you’re on turtle mode.
>
> ”Large” format cells have less fuses as they have the same chemical mass as
> maybe 10 or 15 small cells. Paralleling two or three cells one can fuse
> with more relaxed sizing. Using actual large cells (>300Ah) one fuse (if
> any) is enough.
>
> The trend is more stable chemistry cells can grow even bigger. 10.000Ah
> cells have been demostrated with LiFePO4. And no fuses.
>
> Tesla and many other small cells users put a lot of effort to distribute
> the heat as evenly as possible. This gives a lot of more time to avoid
> cascade effect with blowing fuses. But this is the Modus Operandi for EOL.
> It will happen. Not if.
>
> Now. The main question is when will the problems be there? After 200.000 or
> 500.000 miles? Maybe one million miles? We are already at the point where
> this does not matter. So Tesla design is very good as it is ”good enough”
> and provides what it needs to. It all boils down to their cell production
> and sorting methods. Or if they design an adaptive fusing setup.
>
> The major change is still coming to the industry as we have just now
> mastered the solid state electrolyte and synthetic Graphene production. I
> see now 500Wh/kg, >15 year lifetime and <$50/kWh in my horizon. We are now
> already living an industrial disruption. Ejoy the (electrical) ride!
>
> -Jukka
>
>
> su 9.9.2018 klo 12.54 mark hanson via EV <ev@lists.evdl.org> kirjoitti:
>
> > Hi Bob etc,
> >
> >
> >
> > Consumer Reports said while they loved driving a Tesla model S, they gave
> > it
> > a poor rating on reliability and preferred the Leaf and now the Bolt,
> > saying
> > "you'd be nuts not to consider a Bolt".  Elon Musk/Tesla is the *only*
> > company that's putting 6800+ 21mm X 70mm itty bitty cells together in a
> > large EV.  When they came out with the Roadster in California, I asked a
> > Tesla salesman about the long term reliability of 6800 points of failure
> > and
> > he said "don't think of it as 6800 points of failure, think of it as 6800
> > points of redundancy".  Good spin.  Either they know something that *no*
> > other large scale vehicle manufacturer/engineering teams doesn't, or
> their
> > long term reliability/profitability will continue to be poor.  Knowing
> what
> > I know about electronic componentry, I'll put my money on large format
> > cells
> > for large on road EV's, Bolt, Leaf, Smart, BMW etc.
> >
> >
> >
> > Note for further info, see: www.Batteryuniversity.com EV battery
> > comparisons/lithium chemistries LMC Cathode, vs LiFePO4 & aluminized
> > cathode
> > (tesla type) cells.
> >
> >
> >
> > Best regards,
> >
> > Mark
> >
> >
> >
> >
> >
> > Date: Fri, 7 Sep 2018 18:00:28 -0400
> >
> > From: Robert Bruninga <bruni...@usna.edu>
> >
> > To: Electric Vehicle Discussion List <ev@lists.evdl.org>
> >
> > Subject: Re: [EVDL] Fwd: A comparative efficiency study of ... now
> >
> >       Redundancy!
> >
> > Message-ID: <eb6dd1286c6f8c8ea943f10d95bf3...@mail.gmail.com>
> >
> > Content-Type: text/plain; charset="UTF-8"
> >
> >
> >
> > > I've always had it beat into my pointy engineering head  to minimize
> >
> > > component count. Which is also why  id never own a Tesla with 6800 or
> >
> > > so cells in their battery.
> >
> >
> >
> > That philosophy fails to recognize the value gained in multiple
> redundancy.
> >
> > The Tesla battery of 6800 cells is far more reliable since it has 74
> cells
> > in PARALLEL for each 3.6volt lithium unit.  Compared to a Leaf with only
> 2
> > cells in parallel at each stage in the stack.
> >
> >
> >
> > IN the Tesla the impact on any single battery failure is then only 3% of
> > the
> > impact of a cell problem on a car with larger format cells.
> >
> >
> >
> > I'd take the multiple redundancy of the Tesla any day.
> >
> >
> >
> > Bob
> >
> >
> >
> >
> >
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