Brent,

 I can confirm we also see this issue using exim/MailScanner. I've also done 
tcpdump debugging which also shows when first received this is fine, it`s when 
MailScanner rewrites the file to the outbound spool that things break.

 On our setup, this only manifests itself with mailing list/marketting emails, 
specifically those with fairly long From addresses. I've tried working through 
this with Julian Field (MailScanner) but have yet to see a resolution despite 
Julians best efforts.

 Attached is a PHP file which when ran via cron, works around the issue after 
the queue file is past a certain age (we have PHP on our mail servers for other 
reasons, although this is a fairly simple convert to Perl)

 It`s not pretty, but it does work. If you do find a resolution, please let me 
know..

Cheers

Chris






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