after upgrading FreeBSD-7.1-releng-p9 to Freebsd-8.0-releng-p1 from source, I 
get a boot ERROR !

build world and the lot went OK, 1st boot and installworld as well, after 
"mergemaster" process and
the following reboot I get this boot message and get stuck:

LOADING /boot/defaults/loader.conf
error: stack overflow
error: stack overflow
.....
.....
error: stack overflow
..
|
can't load 'kernel'

(manual boot works but I get this errors:)
OK boot
....
GEOM: ad0: partition 1 dose not start on a track boundary
ad0s1a expected rawoffset 0, found 63


well as far I asked "google".... there is no good answer to work around that 
regarding a upgrade
from FreeBSD-7.1 to FreeBSD-8.0... actually I get the same error by upgrading 
to FBSD-7.2 as well by

my /boot/defaults/loader.conf is the one coming with FreeBSD-8.0-releng-p1 and 
is unchanged !

after the "error: stack overflow" I can "boot-s" and "boot" in to the system, 
but my "GELI /swap"
partition is not found or used........ but the hidden drive is working after 
manual boot ?!

there is something going on with GEOM....... (the disk was new and was 
formatted while installing
FreeBSD-5.4-releng years ago).. since than any FreeBSD-5.x, 6.x, 7.0+7.1 
installed from source with
out any problems.

my /etc/fstab:
--------------------
/dev/ad0s1b.bde none            swap    sw              0       0
/dev/ad0s1a             /               ufs     rw              1       1
/dev/ad0s1f             /home   ufs     rw              2       2
/dev/ad0s1e             /usr            ufs     rw              2       2
/dev/ad0s1d             /var            ufs     rw              2       2
/dev/acd0               /cdrom  cd9660  ro,noauto       0       0

hidden drive working well after manual boot !
/dev/ad0s1g.bde

my /boot/loader.conf:
--------------------------------
currdev="disk1s1a"
module_path="/boot/modules"
root_disk_unit="0"
rootdev="ad0s1a"
vfs.root.mountfrom="ufs:ad0s1a"

kernel contains:
-------------------------
options         GEOM_PART_BSD           # GUID Partition Tables.
options         GEOM_PART_GPT           # GUID Partition Tables.
options         GEOM_PART_MBR           # GUID Partition Tables.
options         GEOM_BSD                # BSD "encrypting Filesystem" support
options         GEOM_BDE                # BDE "encrypting Filesystem" support
options         GEOM_ELI                # ELI "encrypting Filesystem" support
options         GEOM_LABEL              # Provides labelization
options         GEOM_MBR                # MBR "encrypting Filesystem" support

the funny thing is, that if I put a faulty "currdev" string in to loader.conf, 
that I only get a
error regarding syntax error for currdev and the normal boot process is 
starting the right
kernel... well with some other errors than.... but is booting automatically.

need help to get FreeBSD-8.0-releng-p1 up and running as normal.......
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