(Sorry for the previous post, I accidentally hit sent, while the messages was still unfinished).

Hello everyone.

For those interested, this post is a sequel of:
http://www.mailinglistarchive.com/html/freebsd-questions%40freebsd.org/2011-06/msg00018.html
However, I'll summarize.



At the beginning of June, I installed two WD 1TB Caviar Green SATA drives into an Intel-S5000-based production box of mine and it was hell! This server runs 7.3/i386 off a SAS RAID and the two new drives should have worked with gstripe to constitute a secondary storage.
I started getting:
ad4: WARNING - SETFEATURES SET TRANSFER MODE taskqueue timeout - completing
request directly
ad4: WARNING - SMART taskqueue timeout - completing request directly
ad8: WARNING - SMART taskqueue timeout - completing request directly
ad4: WARNING - SETFEATURES SET TRANSFER MODE taskqueue timeout - completing
request directly
ad4: WARNING - SETFEATURES SET TRANSFER MODE taskqueue timeout - completing
request directly
ad8: WARNING - SETFEATURES SET TRANSFER MODE taskqueue timeout - completing
request directly
ad4: WARNING - SETFEATURES ENABLE RCACHE taskqueue timeout - completing request
directly
and the box would reboot within minutes.
This also prevented me from running tests with smartctl.
Notice the box had previously a single SATA drive working perfectly.

It was suggested I ran wdidle.exe from DOS to prevent the drives from spinning down and it helped: now I was at least able to fsck the stripe and copy something on it. Still I keep getting the above messages; the drives would also occasionally hang and then restart. Uptime raised to some hours, but the box would still reboot.

In the meantime the drives went bad (smartd, BIOS and WD-tools proven) and I had them replaced.

When they came back, I decided to put up a test box: hardware is completely different from the production box, but still FreeBSD will run from a SCSI drive and the two WD will constitute an additional stripe. First I run WD tools to check the driver and they passed every test (including long one).

So I installed FreeBSD 7.3/i386, smartctl and verified the disks again.

I created the stripe, fscked it, and copied about 420GB of data via rsync over NFS. It seemed to work fine, but, after about 15 hours, the box rebooted after:
ad6: FAILURE - device detached
g_vfs_done():stripe/backup[WRITE(offset=1709926940672, length=131072)]error = 6
/mnt/local: got error 6 while accessing filesystem
panic: softdep_deallocate_dependencies: unrecovered I/O error

Subsequent retries always gave the same results, until I disabled softupdates on the stripe. I then was able to complete the rsync.

Not quite happy, I made a local to local copy and started getting a lot of:
Jul 24 18:54:28 mydavid kernel: ad4: WARNING - READ_DMA48 UDMA ICRC error 
(retrying request) LBA=1620416000
Jul 24 18:54:28 mydavid kernel: ad4: FAILURE - READ_DMA48 status=51<READY,DSC,ERROR> 
error=10<NID_NOT_FOUND> LBA=1620416000
Jul 24 18:54:28 mydavid kernel: 
g_vfs_done():stripe/backup[READ(offset=1659305967616, length=131072)]error = 5
Jul 24 18:54:42 mydavid kernel: ad6: WARNING - READ_DMA48 UDMA ICRC error 
(retrying request) LBA=1621920384
Jul 24 18:54:42 mydavid kernel: ad6: FAILURE - READ_DMA48 status=51<READY,DSC,ERROR> 
error=10<NID_NOT_FOUND> LBA=1621920384
Jul 24 18:54:42 mydavid kernel: 
g_vfs_done():stripe/backup[READ(offset=1660846522368, length=131072)]error = 5
I run smartctl's short test on both drives and they were ok; I tried the offline test, but they got interrupted (???).
In spite of the messages above, it looked like it was working...

However, I was logged in via ssh and had to turn of the client; so I stopped it, went into the console and started it again.
Now it looks like one drive is not working fine anymore...
Jul 24 23:48:36 mydavid kernel: ad6: FAILURE - READ_DMA48 status=51<READY,DSC,ERROR> 
error=40<UNCORRECTABLE> LBA=1671887488
Jul 24 23:48:36 mydavid kernel: 
g_vfs_done():stripe/backup[READ(offset=1712012836864, length=131072)]error = 5
Jul 24 23:48:39 mydavid kernel: ad6: FAILURE - READ_DMA48 status=51<READY,DSC,ERROR> 
error=40<UNCORRECTABLE> LBA=1671897856
Jul 24 23:48:39 mydavid kernel: 
g_vfs_done():stripe/backup[READ(offset=1712023420928, length=131072)]error = 5
Jul 24 23:48:41 mydavid kernel: ad6: FAILURE - READ_DMA48 status=51<READY,DSC,ERROR> 
error=40<UNCORRECTABLE> LBA=1671897888
Jul 24 23:48:41 mydavid kernel: 
g_vfs_done():stripe/backup[READ(offset=1712023486464, length=131072)]error = 5
Also, smartd is complaining:
Jul 24 23:41:59 mydavid smartd[2630]: Device: /dev/ad6, 38 Currently unreadable 
(pending) sectors
Jul 24 23:50:56 mydavid smartd[538]: Device: /dev/ad6, 39 Currently unreadable 
(pending) sectors

After a reboot, I've got back to the NID_NOT_FOUND errors...




While I'm still conducting other tests, has anyone any hint on this?


 bye & Thanks
        av.
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