I just took some pics for the Wallstreet-hinge-page I intend to 
eventually construct and in the meantime thought a contact sheet might be 
of some interest:

<http://mywebpages.comcast.net/macdan/images/hinge.jpg>

Broken hinges and a pair of still-good-hinges with my 
breakage-prevention-solution(?) :-) I hope, anyway.

What I found interesting and what got me photographing was my discovery 
of where an awful lot of the screen free-play originates (at least in the 
parts I have.) The steel hinge 'pin' is very small where it is stuffed 
into the pot-metal frame of the LCD support. The end of the frame has a 
hole and the hinge pin is retained inside that hole with some tiny 
splines. There's an awful load on such a small area and most play I see 
is in the hinge_pin-to-support location rather than in the clutch area. 

As for my breakage-prevention-solution, I figured since typically 
Wallstreet hinges fail when the clutch pack breaks apart its housing, if 
I reinforced the housing area it might make it tougher for it to spread 
out the housing and begin to break. I used some thin but stout steel 
sheeting to fab a pair of clips to surround the clutch housings where the 
stress is the greatest (I think.)

The pair of clips you'll see on the hingepin are part of a set of 11 (or 
12? I'm not sure now), and they tightly grip the hingepin to provide the 
clutch action. They're captured inside the clutch housing by their two 
little feet caught under slots in either side of the housing's interior. 
As the display is opened and closed those little feet push with all their 
might against the slots, evetually tearing free as the housing spreads 
apart and breaks open.

Ideally I'd have used a flat steel ring forced onto the rectangular shape 
of the housing to completely surround the breakage-prone-area, but as I 
had nothing on hand of a proper size I just fabbed a 'C' shaped clip 
instead. My greatest concern is that any force great enough to spread out 
the sides of the clutch housing will probably spread my 'C' clip as well. 
However, I'm convinced the clutch housing is now stronger than it was and 
as this is just a hobby 'Book anyway, it won't see much use before I tear 
it apart and re-do it 'properly'.

I also forced some grease into the clutch assembly, I 'think' that 
smoothed out the action a tad. Wheel bearing grease, in case yer 
wondering. Hey, it's all I had on the nearby basement shelf, and I was 
much too lazy to trudge upstairs to look for anything else. :-)

One last thought . . . if somehow one could remove a couple of the clips 
from each hinge it would ease the stress on the housing and reduce the 
likelyhood of failure. However, I have no idea how greatly that would 
affect the ability of the LCD to remain upright . . . hmmmmmmmm

Anyway, view the pics and let me know what you think,

Dan K


.................................
http://macdan.n3.net/
carracho://dankephoto.dhs.org:9700
hotline://dankephoto.dhs.org:9500
.................................


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