Hi Bill,

Interesting post, thanks for taking the time to share.

What do you see as the difference between "pellets" and "briquettes"? Aren't 
they made in basically the same way; except that one is larger than the other? 
I'm not understanding the (applied) difference between the two.

-brian


On Jun 22, 2011, at 7:36 AM, Bill Klein wrote:

> Hi, Kevin.
> 
> Your question of feedstock size is rather interesting and one to which I can 
> easily relate. That said, I hope the following provides a little bit of 
> insight and doesn't aggravate the experts on this list.
> 
> Before we ship our units, they undergo several tests.
> 
> Test 1 is a 24 hour non stop test in which we push all of the limits. Said 
> differently, we look for the weaknesses, leaks, etc.
> Test 2 is another 24 hour non stop test. It provides us with systems 
> calibration.
> Test 3 is a 100 hour non stop test. During this period, all of the necessary 
> data points are established for our automation and management system.
> 
> Why am I describing an important phase of our unit fabrication, truncated as 
> the description may be?
> 
> I wanted to point out the importance of properly sized feedstock for, if 
> there is a screw up with gas flow or aglomeration, the test is stopped and 
> rerun.
> 
> When we test, depending upon the customer's intended feedstock, we test and 
> evaluate the gas from at least three feedstocks, one of which is a close 
> approximation of that which the customer will use. Size of the feedstock is 
> critical unless one really enjoys non stop runs, grumpy technicians and 
> buckets of coffee.
> 
> Pellets: We won't use them. They are seldom uniform (cross sectionally) in 
> moisture content and generally sealed. With heat, they shatter 
> magnificently, leaving a pile of sawdust. The exception seems to be 
> pelletized switchgrass: a great feedstock.
> 
> The chip size we like resembles an Oreo cookie, squared. As an approximation 
> it works to gauge sizes. Overall length or width uniformity doesn't seem to 
> be as critical as thickness. Still, there is a lot of flexibility and 
> smaller sizes are okay to integrate, as an exception, not the rule. 
> Gasifiers are not stoics. Built properly, they have some versatility, but 
> you have to make friends with your unit before you learn her secrets. Then 
> you merely have to respect them. .
> 
> Charcoal briquettes as a feedstock too often creates a huge problem as they 
> plug the grate with compacted fines.
> 
> The best and my most favorite feedstock is still chunks. 2x4x4 - or 
> briquettes of almost anything.
> 
> Kevin, I would have gladly answered earlier, but you posted hours after my 
> bedtime. We old folks need our beauty sleep.
> 
> 
> Respectfully,
> 
> Bill Klein
> 3i
> 
> 
> 
> 
> 
> ----- Original Message ----- 
> From: <[email protected]>
> To: <[email protected]>
> Sent: Tuesday, June 21, 2011 10:13 PM
> Subject: Re: [Gasification] Any experience with Stak Properties 10K 
> gasifier?
> 
> 
> Dear Bill
> 
> Quoting Bill Klein <[email protected]>:
> 
>> To underscore Greg's email, repeating what I was taught, "The
>> quality of the gas is in direct proportion to the quality of the
>> char." Larger feedstock makes great char!
> 
> # OK!! Do you think one can make "Engine Grade Gas" using:
> 1: Wood pellets, 1/4" diameter, 1/4" to 1/2" long?
> 2: Wood chips screened to -1/4", +1/8"?
> 3: Wood chips screened to -1/2",+ 1/4"?
> 4: Wood chips screened to -1", + 1/2"?
> 
> Thanks!
> 
> Kevin
>> 
>> 
>> Respectfully,
>> 
>> Bill Klein
>> 3i
>> 
>> http://www.3iAlternativePower.com
>> 
>> 
>> -- Original Message -----
>>  From: Greg Manning
>>  To: Discussion of biomass pyrolysis and gasification
>>  Sent: Tuesday, June 21, 2011 7:40 PM
>>  Subject: Re: [Gasification] Any experience with Stak Properties
>> 10K gasifier?
>> 
>> 
>>  Pete, (and list)
>> 
>>  What, and how big, are the fuel chunks ?
>> 
>>  most gasifiers do NOT like wood chips, or really "fine" fuel, the
>> interstitial space the gasifier is designed to run with, is
>> generally much larger than that of chips or fine feedstock, using
>> the correct sized fuel, in-turn, lowers the reaction core
>> temperature, thus creating more, and more consistant amounts, of CO.
>> (the main flamable gas, in woodgas). (H2 and CH4 are simply "bonus"
>> gases.....)
>> 
>>  Greg Manning.
>> 
>> 
>> 
>> 
>> 
>> 
>>  On Mon, Jun 20, 2011 at 6:01 PM, Pete & Sheri
>> <[email protected]> wrote:
>> 
>>    Has anyone here had any experience running an engine using the
>> Stak Properties 10K gasifier?
>> 
>> 
>> 
>>    They tell me that the JXQ-10 gasifier is a forerunner to this
>> machine. I have one of those.  I?d like to be able to correspond
>> with others who have this style of machine.  Currently I am having
>> mixed results getting a steady flow of good gas to run my   6.5 KW
>> Onan 1800 rpm genset from it.  On Saturday, I got it to deliver
>> about 3.8 kw for about 12 minutes, but then the quality of the gas
>> deteriorated.  On Sunday a similar test produced worse results, but
>> over about a one hour period, with gas quality again deteriorating
>> as the test went proceded.
>> 
>>      I am not writing to waste the time of senior members here by
>> asking them to troubleshoot my problems, without enough info.  Just
>> want to show what kind of issues I have for those who might be
>> involved with similar equipment.
>> 
>>      My goals are to: 1. See how much power I can squeeze out of
>> the generator for an extended period of time with this gas source,
>> and 2. To get some actual experience making woodgas.
>> 
>> 
>> 
>>    Looking back over my videos and notes, I can see a dozen or two
>> things that I could do better next time.
>> 
>> 
>> 
>>    Pete Stanaitis
>> 
>> 
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>> 
>> 
>> 
>> 
>> 
>>  --
>>   Regards,
>> 
>>  Greg Manning,
>>  Brandon, Manitoba, Canada
>> 
>> 
>> 
>> ------------------------------------------------------------------------------
>> 
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> 
> 
> 
> 
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---------------------------------------
Indiana Renewables, LLC
6600 Karyn Drive
Avon, Indiana 46123
ph: 317-272-7939
fax: 317-536-5326


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