If the starfield theme is disabled, the build system currently creates an empty directory when you run make install. This confuses grub-install, which simply checks for -d $pkgdatadir/themes/starfield.
The attached patch avoid creating the empty directory by moving the definition of starfielddir to within the COND_STARFIELD conditional block.
=== modified file 'Makefile.am' --- Makefile.am 2012-02-28 11:58:57 +0000 +++ Makefile.am 2012-03-06 00:17:53 +0000 @@ -69,11 +69,10 @@ starfield_theme_files = $(srcdir)/themes/starfield/blob_w.png $(srcdir)/themes/starfield/boot_menu_c.png $(srcdir)/themes/starfield/boot_menu_e.png $(srcdir)/themes/starfield/boot_menu_ne.png $(srcdir)/themes/starfield/boot_menu_n.png $(srcdir)/themes/starfield/boot_menu_nw.png $(srcdir)/themes/starfield/boot_menu_se.png $(srcdir)/themes/starfield/boot_menu_s.png $(srcdir)/themes/starfield/boot_menu_sw.png $(srcdir)/themes/starfield/boot_menu_w.png $(srcdir)/themes/starfield/slider_c.png $(srcdir)/themes/starfield/slider_n.png $(srcdir)/themes/starfield/slider_s.png $(srcdir)/themes/starfield/starfield.png $(srcdir)/themes/starfield/terminal_box_c.png $(srcdir)/themes/starfield/terminal_box_e.png $(srcdir)/themes/starfield/terminal_box_ne.png $(srcdir)/themes/starfield/terminal_box_n.png $(srcdir)/themes/starfield/terminal_box_nw.png $(srcdir)/themes/starfield/terminal_box_se.png $(srcdir)/themes/starfield/terminal_box_s.png $(srcdir)/themes/starfield/terminal_box_sw.png $(srcdir)/themes/starfield/terminal_box_w.png $(srcdir)/themes/starfield/theme.txt $(srcdir)/themes/starfield/README $(srcdir)/themes/starfield/COPYING.CC-BY-SA-3.0 if COND_STARFIELD +starfielddir = $(pkgdatadir)/themes/starfield starfield_DATA = dejavu.pf2 $(starfield_theme_files) dejavu.pf2: $(DJVU_FONT_SOURCE) grub-mkfont $(builddir)/grub-mkfont -o $@ $(DJVU_FONT_SOURCE) -else -starfield_DATA = endif EXTRA_DIST += $(starfield_theme_files) === modified file 'conf/Makefile.common' --- conf/Makefile.common 2012-02-29 15:30:20 +0000 +++ conf/Makefile.common 2012-03-06 00:17:40 +0000 @@ -100,7 +100,6 @@ grubconfdir = $(sysconfdir)/grub.d platformdir = $(pkglibdir)/$(target_cpu)-$(platform) -starfielddir = $(pkgdatadir)/themes/starfield CFLAGS_GCRY = -Wno-error -Wno-missing-field-initializers CPPFLAGS_GCRY = -I$(top_srcdir)/grub-core/lib/libgcrypt_wrap
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