I’m not sure if anyone has already tried this. I am new to the group,
and just finished erecting my first hexayurt.  I had watched the You
Tube video of Vinay assembling the roof cone, and due to what seemed
like an inevitable problem of error buildup which makes fitting the
last piece difficult, I thought there must be a better method.  I
tested my new method this weekend and it worked perfectly. I’ll keep
this post fairly simple, and if there is further interest in what I
have to say, I’ll see if I can do a better job in explaining it at
that time, answer questions, or make a video at some point.

First, because of the pre-assembly folding method used here, this will
only work if the roof triangles are bevel-cut on the angled sides
(hypotenuse), so that they fit tight together at each sloped seam.
With a high quality blade and a straight edge, this is quite easy to
do.  I will leave the geometry of the angle up to you. I used 60
degrees and it turned out to be more than I needed to cut away, but
worked fine.  i.e. cutting off too much is okay, too little and you
will get binding between panels.

Now, the idea is to make your roof in advance in two collapsible
halves, each half being made up of 6 roof pieces.  The beauty is that
when you get to the playa, your roof is mostly done in advance.  The
other beauty is that with the two halves pre-made, there is no error
buildup, and it fits together nicely.

The 6 roof pieces need to be taped together, so they fold and unfold
like an accordion.  This takes a bit of thinking, but follow this
process:

Pre-assembly at home:

•       Begin by constructing one of the six roof sections.  You will tape
the center joint between the two halves only on one side.  The side
you tape must be the inside of the roof.  Then fold them together to
make a sort of triangle sandwich.  Lay this aside.
•       Build two more of these.
•       Now, arrange the three triangles flat on the ground in the same way
they will be oriented when the roof is complete.  Make sure your new
taped center-joints are face down, underneath.  Now tape the angled
joints between your three roof sections.
•       Once this is done, if you hold the entire assembly at the peak and
draw it upwards slowly to a height of four feet, one half of the roof
will be formed in front of your eyes, gravity dropping everything into
place.  If you’ve done things accurately, you should have a nice
straight line where this half of the roof will join the other half of
the roof.
•       Because your taped joints alternate from side to side, you should be
able to fold this entire assembly like an accordion, into a six panel
triangular stack.
•       Build the other side of the roof in the same way.  You now have two
sets of 6-panels, joined together like accordions, that fit side by
side into a 4x8 stack of 6 sheets.  Put your walls on top and your
heading to the Playa.

Playa Construction:

•       Lay your two roof accordions flat on the playa surface, oriented
with the peaks of each half about 1 foot apart.
•       Tape the opposing sides of your center joints (there are six of
these, one in the middle of each roof triangle.
•       Have one person get between the panels and draw them both up at the
center, kneeling down, ultimately drawing the two sides up and
together to fit a perfect center seam over their head.  This can be
made easier by sticking a piece of tape underneath each cone half near
the center so the person can use these like handles to pull on.
People on the outside can help adjust the alignment.  Putting small
bits of tape near the bottom of each side helps to hold and stabilize
things in position while you prepare to tape it.
•       Follow Vinay’s directions for laying the final tape joint across the
entire roof. You are done.

I don’t know how clear this is. It’s hard to explain in words alone.
Anyone intrigued?  Has someone described the same method elsewhere?
Comments and questions are welcome.

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