My cat likes to lap stuff and he needs a job.  All he does at our house is 
sleep!
Luke Zyla
2nd horn, WV Symphony Orchestra
www.wvsymphony.org

On Feb 3, 2011, at 2:59 PM, Steven Mumford wrote:

> 
> 
>     Interestingly (well at least to geeks like me) the rotors on the old 
> Elkhart Conns were not lapped, they were just machined to fit correctly.  
> That's probably why they were so dependable.  Over the last 20 years or so, a 
> lot of horns have had trouble because they never got the lapping compound 
> completely out at the factory.  That would make the valves and the tuning 
> slides stick.  The solution for those horns was not more lapping.  They were 
> already getting lapped more and worn out more every time you played 
> something.  The cure was just to clean them out correctly.  
>     I'm trying to remember a time when I ever had to lap a rotor, other than 
> when doing a plating and refitting job.  I don't think I EVER have in the 
> last 30+ years on a horn.  A couple of times on trombones after the slide 
> knuckle got the crap bent out of it and badly distorted the casing.  Very 
> rarely (counting on both hands but no toes involved) I've had to refit the 
> top bearing plate on a new horn when it would fit too tightly and bind the 
> rotor.  
>     I do a LOT of lapping for valve rebuilding.  Boy is that a tedious job!  
> Apprentices wanted.  Must be willing to eat gruel and lap valves 18 hours 
> each day.
> 
> - Steve Mumford
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