In a message dated 3/6/04 1:00:28 PM Eastern Standard Time, Michael K writes:


> I just recieved my new Yamaha YHR668NDII, and was wondering if I have 
> to take it into the shop to get the so called "factory dust" cleaned out. 
> 

    I did clean out a new 668 recently and there was some factory gunk in it, 
although not as much as some brands.  In the US, the manufacturers used to 
use vapor degreasers to clean the horns, but they had to give them up for 
envioronmental and health reasons.   Conn and Holton are using ultrasonic cleaners 
but apparently they're not working so well.  I've done several new ones 
recently that were chock full of stuff.  The kind of stuff left behind is abrasive so 
it will wear the valves out prematurely unless it's gotten rid of.  Any kind 
of normal washing, flooding with oil etc. won't do much good.  You have to 
take the valves out and clean the casings, bearings and around the corners where 
the stuff is lurking.  It's not easy to get it all.  It will be in such places 
as the valve cap threads, stop arms, at the edges where tubes are soldered 
together, in the valve knuckles.  Any of it that's left will be loosened up by 
whatever valve oil you use and will run right back into the valves.
    As I mentioned, the Yamaha I did recently wasn't as bad, but there was 
some  buffing compound still lurking that had gotten into the valves and was 
making them act badly.
    Finding a shop that really understands what's needed won't be easy 
though! 

- Steve Mumford
    
    
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