Steve, custom horns are made in very limited numbers
<<custom>>, means in small series, with a lot more effort on
controlling, which means, there is a lot more of working
hours. So the cost increase. This is the one cost increasing
factor. The other is the constructing of the hollow rotor,
which is not done by maschining. As Dave said, they are made
of tubes & plates. Preparing the bigger tube with the plates
on both sides & the axle going through is enough delicate
work, but inserting the bent tubes going through the holes
is a real mess. Soldering these tubes is another mess,
followed by machining the whole thing so it runs smoothly in
the casings is a big mess.

The result ? They thought these rotors would be lighter in
weight then those made from solid stock, but fail. They
resulted in lesss weight of few , very few grams. The
machines did not run much faster, the horn was not much
lighter on weight. But the working effort was too high. So
they discontinued this model soon.

And, is it necessary that the valves run that quickly, as
most players have difficulties following the music in time
anyway ? So regular valves are fast enough, if they work
properly. 

-----Original Message-----
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On
Behalf Of Steve Freides
Sent: Saturday, January 21, 2006 11:08 PM
To: 'The Horn List'
Subject: RE: [Hornlist] Recent updates to hornplayer.net
(21st January 2006)

Ah - sounds like one of those "a lot more cost for a little
more benefit"
sort of things.  Not that that's necessarily bad, of course.
Good to know, and thanks very much.

-S-

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