> "... and cache the entire tree in RAM".

My FAT32 lib requires you to read the entire current directory into
ram. For me, this is a requirement for a mp3 player, it allows random
play. I suggest you make directories for each type of music, similar
to what I believe IPOD does.

> Specifically SCK is multiplexed with RB1, and SDI is multiplexed with RB0.
> SDO on this chip is multiplexed with RC7/RX, which isn't a problem.
>
> Given that Port A only has 5 pins (6 if you don't use OSC2), and Port C
> has lost RC3 to VUSB on this chip,
> Port B is the only viable option for the lower byte.

I have not found any 40 pin PIC's that can use SPI + HDD + USB due to
pinouts. There is currently no spi software lib, but it shouldn't be
hard to make. However, SPI hardware is better/faster. I guess you
could just give SPI software it a try and see if it runs fast enough
for you.

Other suggestions, Have you thought about also connecting a SD card
slot? For transferring data, I think there is a way to use a real hard
disk to USB adapter inline with your circuit. Be creative :)

Matt.

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