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https://issues.apache.org/jira/browse/LUCENE-628?page=com.atlassian.jira.plugin.system.issuetabpanels:comment-tabpanel&focusedCommentId=12660581#action_12660581
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Mark Miller commented on LUCENE-628:
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Hey Simon, anything to report back on this issue? I'd like to close it out if 
you have worked out what happened.

> Intermittent FileNotFoundException for .fnm when using rsync
> ------------------------------------------------------------
>
>                 Key: LUCENE-628
>                 URL: https://issues.apache.org/jira/browse/LUCENE-628
>             Project: Lucene - Java
>          Issue Type: Bug
>          Components: Search
>    Affects Versions: 1.9
>         Environment: Linux RedHat ES3, Jboss402
>            Reporter: Simon Lorenz
>            Priority: Minor
>
> We use Lucene 1.9.1 to create and search indexes for web applications. The 
> application runs in Jboss402 on Redhat ES3. A single Master (Writer) Jboss 
> instance creates and writes the indexes using the compound file format , 
> which is optimised after all updates. These index files are replicated every 
> few hours using rsync, to a number of other application servers (Searchers). 
> The rsync job only runs if there are no lucene lock files present on the 
> Writer. The Searcher servers that receive the replicated files, perform only 
> searches on the index. Up to 60 searches may be performed each minute. 
> Everything works well most of the time, but we get the following issue on the 
> Searcher servers about 10% of the time. 
> Following an rsync replication one or all of the Searcher server throws
> IOException caught when creating and IndexSearcher
> java.io.FileNotFoundException: /..../_1zm.fnm (No such file or directory)
>         at java.io.RandomAccessFile.open(Native Method)
>         at java.io.RandomAccessFile.<init>(RandomAccessFile.java:212)
>         at 
> org.apache.lucene.store.FSIndexInput$Descriptor.<init>(FSDirectory.java:425)
>         at org.apache.lucene.store.FSIndexInput.<init>(FSDirectory.java:434)
>         at org.apache.lucene.store.FSDirectory.openInput(FSDirectory.java:324)
>         at org.apache.lucene.index.FieldInfos.<init>(FieldInfos.java:56)
>         at 
> org.apache.lucene.index.SegmentReader.initialize(SegmentReader.java:144)
>         at org.apache.lucene.index.SegmentReader.get(SegmentReader.java:129)
>         at org.apache.lucene.index.SegmentReader.get(SegmentReader.java:110)
>         at org.apache.lucene.index.IndexReader$1.doBody(IndexReader.java:154)
>         at org.apache.lucene.store.Lock$With.run(Lock.java:109)
>         at org.apache.lucene.index.IndexReader.open(IndexReader.java:143)  
> As we use the compound file format I would not expect .fnm files to be 
> present. When replicating, we do not delete the old .cfs index files as these 
> could still be referenced by old Searcher threads. We do overwrite the 
> segments and deletable files on the Searcher servers. 
> My thoughts are: Either we are occasionally overwriting a file at the exact 
> time a new searcher is being created, or the lock files are removed from the 
> Writer server before the compaction process is completed, we then replicate a 
> segments file that still references a ghost .fnm file.
> I would greatly appreciate any ideas and suggestions to solve this annoying 
> issue.

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