A key clue is that slave.jar appears to be dying suddenly (process terminates) every couple of jobs, when running with a 16kb archive file. Unclear if this was happening before with larger archives and I wasn't noticing because jenkins was relaunching the worker.

This seems to happen after successful job completion though.

After reconfiguring the slave launcher with

ulimit -c unlimited &&

as prefix and


-slaveLog "log-$(date -Iseconds).txt"

then rerunning the small 16kb archive job until the slave died (3rd run), I was able to capture logs from both sides.

I'm now going to test base64 encoded streams (in case it's an ssh 8-bit clean issue) and direct tcp/ip.

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