Replying to myself here... :)

I found the issue. The polygon rounding default was changed for inflate/deflate parameters. This changes many, many things in pcbnew from clearance to gerbers.

I've reset the default to rounding as it was before. The option for changing individual calls remains, so we should evaluate each changed call for its requirement before adjusting. Keeping the previous default is probably the safest path for now.

Best-
Seth

On 2019-07-16 12:41, Seth Hillbrand wrote:
One of the recent changes seems to have broken the rectangle rounding.
 Currently, all rounded rectangles are 90° corners for all operations

Launchpad bug tracker is down (again), so no bug report atm.

-S

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