In a message dated 3/16/04 2:19:18 AM Mountain Standard Time, jmw...@socal.rr.com writes:
<< When it came time to join the 2 sides, the plywood creaked and fought very hard to jump out of the jig. By looking at the plywood it seems to be under alot of stress and on the virge of snapping. >> Mine did a similar thing as I would think most do. I was asking an old, long-time A&P who still rebuilds and flies J-3's about it (he's also our EAA tech counselor). He told me to just wet the longerons down in the jig and let dry. I used some wet rags to soak the longerons, placed some aluminum foil over them to retard drying and kept them that way until the next evening. I then allowed a couple of days for them to dry out and it was done. The boat was then easily removed from or returned to the jig without any problems. I then skinned it with the plywood sides in the normal fashion. Jim Hayward Rapid City, SD