In a message dated 3/16/04 2:19:18 AM Mountain Standard Time, 
jmw...@socal.rr.com writes:

<< When it came time to join the 2 sides, the plywood creaked and fought very 
hard
 to jump out of the jig. By looking at the plywood it seems to be under alot 
of stress and on the virge of snapping. >>

    Mine did a similar thing as I would think most 
    do.  I was asking an old, long-time A&P who 
    still rebuilds and flies J-3's about it (he's also 
    our EAA tech counselor).  He told me to just 
    wet the longerons down in the jig and let dry. 

    I used some wet rags to soak the longerons, 
    placed some aluminum foil over them to retard 
    drying and kept them that way until the next 
    evening.  I then allowed a couple of days for 
    them to dry out and it was done.  

    The boat was then easily removed from or returned 
    to the jig without any problems.  I then skinned it 
    with the plywood sides in the normal fashion.  

    Jim Hayward 
    Rapid City, SD

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