Netters.I have been discussing the EFI with Ron Slender the owner of VW
Engines Australia, His comments may be of interest to some,
it is long!!!!!!

Phillip,

The comments made regarding fuel injection and the experience that some
writers had are consistent to using a system in an auto. This may appear to
be a cheaper solution it is fraught with possible problems in respect of
sensors not required, altitude compensation, timing overall not to mention
temperature operated at.
RG are world leaders in providing  EFI management for experimental aviation
use. Demonstrated by our very successful RG TT 2200 and now the RG TT 2000
EFI.

Our EFI runs on 2.5 Bar pressure............not 75 psi indicated.
The computer controls the fuel pump and unlike an auto mechanical pump will
keep on pumping as long as the engine is running.
The RG engines run on MAP sensor, and head temperature for initial start
enrichment.
The engine is automatically leaned off according to map sensor at altitude.
The computer also runs the ignition through an igniter and dual output
coils.
Advance and retard are controlled by the computer and the spark generated is
better than a magneto could ever think about delivering through iridium
spark plugs.
Because the fuel map was done under a huge verity of load conditions the
computer has been taught to deliver fuel and ignition according to those
load demands.
Optimum power delivery by precise fuel management and ignition that is what
EFI is all about.

Setting up for EFI properly is not cheap. You have to have a dyno to map in
the engine.
On air-cooled it is even more difficult because of the cooling required and
the control of temperature because a tuned engine runs best at the
temperature it was tuned at.
Because it is easier to mount the engine in a car and to provide the cooling
to it still a specially prepared car was needed to tune and map in the
engine under a lot of various load conditions including acceleration rate
under different loads.
More expense.
Not to mention the dyno time cost, fuel, long hours with highly technical
personnel.

One may THINK you can map in a EFI with the propeller because you are
applying a load. In theory, but for that one propeller only, and at that
pitch only.
Change the pitch you will require a different tune.

The wiring loom is a requirement so that guys cannot mess with it. Most of
the aftermarket EFI specialists will tell you amateur EFI wiring almost in
all cases has to be redone.
That is why we include the loom ready made and tested with the engine so
that this level of expertise is done to a very high standard complete with
high quality terminals and crimping methods.

To do all this for 1 engine is not practical unless it is a labour of love
and determination to have FEI on an engine.
That is why are engines are built as close as we can to the same specs so
that the original tune is right for the engine.

We have come a lot further now with the fact that if necessary you can data
log your flight with a memory card or lap top. You can send us the data and
we can make incremental changes if necessary and em mail a new program.
You can have an on board 0 2 sensor but this doesn't control but reads only.
You can read extra temperatures and what is really good with the new laws
regarding the security of your aircraft you can unplug your computer, take
it home, and NO ONE can fly your plane.

Downside.......cost, yes more expensive, no carb heat, more torque and
power. Some of you may say that if this fails or that fails but the same can
apply to any engine and on any component. When you boil it down to reality
there is always the possibility of a single point failure that will stop the
engine or any engine for that matter.
I keep a couple of certified engine crankshafts on hand for that reason.
They say that those engines are reliable.....yes but I have 2 cranks that
are cracked. When did they crack? Did they do it between pull downs? What
would have happened if it had broken before the rebuild?
Don't know really, but if it had broken in flight or just when you are up
100 ft it would have certainly stopped BOTH magnetos and stopped the pistons
going sideways.
This is experimental aviation guys where we can develop our ideas and put
them into a new level of experience and the rules are to fly where you can
land if necessary.
Most that do abide by those rules are still alive to tell what happened.

EFI..............has to be the way to go because the components are more and
more reliable at 2005 manufacturing level.
Our engine.........the 2000 and 2200 EFI aircooled gear drive. Currently the
pick of the engines for the Typhoon and Cyclone aircraft. The choice of many
aircraft builders including KR2, Europa, Sonex, Boomerang, XL
Price of the engines are not as expensive as most 100 hp engines on the
market and certainly more economical to maintain.



Ron  Slender



Phillip Matheson
mathe...@dodo.com.au
Australia
VH PKR
See our engines  and kits at.
http://www.vw-engines.com/
http://www.homebuilt-aviation.com/
See my KR Construction web page at
http://mywebpage.netscape.com/FlyingKRPhil/VHPKR.html

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