OK- that makes sense to me , but what about this situation that I think
every KR builder has run into. At the aileron control linkage to the
aileron control horn to get full travel with out binding I found that I
need a washer between the control horn and the rodend bearing and then to
be able to have a large washer on the outside of the rodend bearing It
needed 2 more small washers first so the rodend does not bind on the
large washer. In other words here is the order-- bolt head,washer,
control horn, 2 washers, Large washer, castle nut with cotter pin. That
puts a total of 4 washers in this system. I could replace the 2 washers
with a aluminum spacer but that dose not seem practical to me. I know
others have had to do something at these points to get the geometry to
work. I just don't want to be rebuilding in front of an inspector
Thanks 
Joe Horton, Coopersburg, PA.
joe.kr2s.buil...@juno.com

On Fri, 24 Jun 2005 08:48:00 -0400 Donald Reid <donr...@peoplepc.com>
writes:
> At 01:21 PM 6/23/2005, you wrote:
> >  At LEAST one thick washer, and as
> >many as needed to allow visual inspection to confirm that the nut 
> is
> >torqued properly, not bottomed out on the threads.
> >
> >SEE AC43-13-1B, Section 7-37, which says maximum 1/8 inch of 
> washers,
> >but no reason stated.
> 
> The reason should be fairly obvious.  AN bolts come in 1/8" 
> graduations of 
> length.  If you need 1/8" (or more) of washers, then you can use the 
> next 
> shorter bolt.  With a standard AN lock or castle nut, if no more 
> than three 
> threads are showing above the top of the nut, then the bolt has not 
> 
> bottomed out.  Proper thread engagement is ensured if one thread is 
> 
> showing.  That differential is approximately the thickness of an AN 
> washer.
> 
> 
> 
> Don Reid  -  donreid "at" peoplepc.com
> Bumpass, Va
> 
> Visit my web sites at:
> 
> AeroFoil, a 2-D Airfoil Design And Analysis Computer Program:
> http://aerofoilengineering.com
> 
> KR2XL construction: http://aerofoilengineering.com/KR/KR2XL.htm
> Aviation Surplus: 
> http://aerofoilengineering.com/PartsListing/Airparts.htm
> EAA Chapter 231: http://eaa231.org
> Ultralights: http://usua250.org
> VA EAA State Fly-in: http://vaeaa.org
> 
> 
> 
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Joe Horton, Coopersburg, PA.
joe.kr2s.buil...@juno.com

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