To answer Eric's question, here's Andrea's tips "adjusted" slightly:
Andrea Fino wrote:
I did a working usb this way: 1) build the env with buildroot, so I got the lrp in packages 2) these commands: mkdosfs /dev/sde1 mount /dev/sde1 /mnt cd /root/packages cp -pr * /mnt umount /mnt syslinux /dev/sde1
dd if=/dev/zero of=$HOME/usbfile bs=1024k count=20480 mkdosfs $HOME/usbfile mount -o loop $HOME/usbfile /mnt cd /root/packages cp -pr * /mnt umount /mnt syslinux $HOME/usbfile The only added command (dd) creates a zero-filled file of 20M size.
3) syslinux.cfg: PKGPATH=/dev/sda1:msdos and so LEAFCFG put initrd_usb.lrp
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