Since we are talking alternatives now, I recall a method of using a belt 
sander.  You build a box over the belt and toss in cubed pieces of wood.  You 
let them toss and turn for a while and they become naturally round.  I've never 
tried this method, but it stuck in my head.

Also, I didn't see anyone mention the real basic question, the following 
bearing diameter must be the same size as your router bit diameter.  The other 
basic thing, is the template and wood diameter setup correctly? With the flat 
on the one side, you are either moving over too far, or the diameter of the 
stock is too small.  

-Tim

  ----- Original Message ----- 
  From: Bill Bulkeley 
  To: legacy-ornamental-mills@googlegroups.com 
  Sent: Monday, September 26, 2016 2:34 AM
  Subject: RE: Balls


  I think the lowest cost method to do a wooden ball is to go back to your 
lathe and follow this method

  https://www.youtube.com/watch?v=3lConTQ-cUw

   

  Bill

   

  From: legacy-ornamental-mills@googlegroups.com 
[mailto:legacy-ornamental-mills@googlegroups.com] On Behalf Of Richard Ellis
  Sent: Monday, 26 September 2016 6:35 PM
  To: Legacy Ornamental Mills
  Cc: curtgeo...@wowway.com
  Subject: Re: Balls

   

  Hi Curtis

  I like the idea of a round over bit, but far too costly. At present I am 
using a 12 inch 2 flute milling cutter.  When I round over a square bit of wood 
it leaves an almost perfect finish.

  It is the first time I have tried using milling cutters, it wont be the last 
!!

  I have made sure that the carriage and router plate has no play. I think 
after I do the round over at the end of the stock it is not too far out, when I 
do the other part of the ball I think as it gets towards the end of its job the 
wood may flex away and make it different curve.

  I can as a last resort use the other lathe. See pics of Three of the 18 
skittles and other lathe 

   Richard

  On Monday, September 26, 2016 at 2:02:14 AM UTC+1, Curtis wrote:

  Richard

  instead of using a template, have you tried to using just a round over bit on 
this spindle? If you cut one edge with a round over bit, then just move the 
carriage over to make your second cut, if  you do things right, you should have 
a pretty close to perfect ball, with just a nub to cut off from the spindle.

  I think Bill is right, The slop in the works (that is rails,or carriage, is 
why your balls and not coming out perfectly round.

   

  Between you and me. 

  I find that the craft stores are selling wooden balls for much cheaper then I 
can make one for...

   

  I also believe that if your take your egg shaped balls, you can make those 
round off of a sander with-out much troubles.  Perhaps the WC is not the best 
suited machine for this job?

   

  Again I wish you luck.

  talk to you more latter.

   

  C.A.G.

   

   

   

   

   

   


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