https://www.magnate.net/SearchResults.asp?Cat=230192 
this router bit would give you the cut you are looking for. ( A rope with the 
two flats.)  If I had to guess I would say a 1" or larger (what ever the dia. 
of the spindle is what I would use.) If I were going to make these, I would use 
both the lathe and the Legacy.On your spindle you have only three types of 
cuts, The Roughing cut. and then two final cuts.The Transition cuts around the 
squares will be hardest trickiest part. this could be done in a number of ways. 
  A very small beading bit (most likely a 1/8") for the transitions cuts by the 
squares.(I would do this on my lathe. but there are other ways to make this 
cut.) (even a hack saw blade could work on this cut, after a light cut form the 
1/8" beading bit's cut to deepen the cut...?)  The bead/ball on the top looks 
like it uses the same as the rope, If so the classical plunge router bit could 
do everything else.
ONE other note. Just so we are talking the same, a Pitch is . How far the 
spindle moves for one full rotation. It really dose not matter where you 
measure your cut form. I think I 3" pitch would work just as well as a 2 1/2". 
By eye it would be pretty hard to tell the difference as long as everything is 
the same. (uniformity is the key!) I hope this helps you out?Please let me know 
what you think?
Have a good day.
C.A.G.
    On Sunday, February 21, 2021, 03:18:57 AM EST, <bulke...@mmnet.com.au> 
wrote:  
 
 If that is a 2 start spiral then the pitch is measured from the center of the 
spiral to 2 twists down see the pic dark arrow. Are the flats your referring 
too were the yellow arrow is pointing in the pic. If so they would be done 
after you mill the barley with a planning bit of the appropriate width using 
the same pitch as the barley.as for other gears you may need you will have to 
find a laser cutting person to make them for you anyone here with a with a 
legacy 1000 could give you the sizes to give the laser cutter.i hope that is 
what your asking
Bill


-----Original Message-----
From: legacy-ornamental-mills@googlegroups.com 
<legacy-ornamental-mills@googlegroups.com> On Behalf Of anthony
Sent: Sunday, 21 February 2021 4:44 PM
To: legacy-ornamental-mills@googlegroups.com
Subject: Re: Looking for some new projects.

This is the original message with the question in it.
attached is the image of the sample balusters.

I am reproducing five balusters that have a double-start barley twist.  A 
normal double-start twist, I would usually make by hand.  These balusters have 
four flats that parallel as a transition between each bead and cove along the 
twist.  These make it very difficult to work by hand.

I have gained access to a legacy 1000 mill.  Unfortunately, the travel of the 
twist is 2.25 inches.  That means that I either need a 2.25 or 9 gear; the 
latter could be used with the .25 reduction gear.  Unfortunately, the normal 
gear sets don't include either gear.  Not only have I never used a legacy mill, 
but I know little about making gears or working metal.



____________________________
Since humans quit looking when they think or feel they KNOW the answer,
and the answer they decide on is so rarely correct or complete,
It is better to decide that one doesn't know and thus never quit looking.
____________________________
-----Original Message----- 
From: bulke...@mmnet.com.au
Sent: Saturday, February 20, 2021 3:02 PM
To: legacy-ornamental-mills@googlegroups.com
Subject: RE: Looking for some new projects.

Im not understanding the problem they look fine .

Bill

-----Original Message-----
From: legacy-ornamental-mills@googlegroups.com 
<legacy-ornamental-mills@googlegroups.com> On Behalf Of anthony
Sent: Saturday, 20 February 2021 7:17 PM
To: legacy-ornamental-mills@googlegroups.com
Subject: Re: Looking for some new projects.

When I called them parallel, I meant that the flats were part of the spiral, 
that they are part of the spiral.
The spiraled portion of the balusters are tapered.


____________________________
Since humans quit looking when they think or feel they KNOW the answer,
and the answer they decide on is so rarely correct or complete,
It is better to decide that one doesn't know and thus never quit looking.
____________________________
-----Original Message----- 
From: bulke...@mmnet.com.au
Sent: Saturday, February 20, 2021 1:39 AM
To: legacy-ornamental-mills@googlegroups.com
Subject: RE: Looking for some new projects.

So your saying the spiral is meant to be parallel not tapered is that
correct

Bill

-----Original Message-----
From: legacy-ornamental-mills@googlegroups.com
<legacy-ornamental-mills@googlegroups.com> On Behalf Of anthony
Sent: Saturday, 20 February 2021 8:16 AM
To: legacy-ornamental-mills@googlegroups.com
Subject: Re: Looking for some new projects.

I attached an image of the barley twist and a series of photos of a style of
box I have been making lately.
One of the difficulties with the twist is that the travel may not be
constant throughout its length.  I have only the two examples, and it is
difficult to be certain what is happening.
anthony

____________________________
Since humans quit looking when they think or feel they KNOW the answer, and
the answer they decide on is so rarely correct or complete, It is better to
decide that one doesn't know and thus never quit looking.
____________________________
-----Original Message-----
From: 'Curt George' via Legacy Ornamental Mills
Sent: Thursday, February 18, 2021 12:42 AM
To: legacy-ornamental-mills@googlegroups.com
Subject: Re: Looking for some new projects.



Sorry I did not see your reply to the bone question.

Do not boil your bone. a hot water bath will not hurt the bone, but boiling
will weaken the bone.

Hydrant peroxide a 2-3% will remove the oil and whiten up the bone, if left
to soak in it for a week or two.

here are some pix. of some of my turnings.
C.A.G.

On Thursday, February 18, 2021, 01:19:55 AM EST, anthony
<acmepi...@gmail.com> wrote:


I bought the femur at

Atlantic Coral Enterprise, Inc.
5000 Crescent Technical Court
St. Augustine, FL 32086
Outside FL: 1-800-624-7964
Inside FL: 904-797-7478

I have never glued bone before.  I guess that you might need to boil it
first.  Most of the bone I have worked with has a fair amount of oil in it.
I have had some boiled bone, it seems leached of oil, but I have never
turned it.

I am primarily a turner.  I have turned lots of things, but lately been
making boxes for fun and balusters and similar things for money.

anthony

____________________________
Since humans quit looking when they think or feel they KNOW the answer,
and the answer they decide on is so rarely correct or complete,
It is better to decide that one doesn't know and thus never quit looking.
____________________________
-----Original Message----- 
From: 'Curt George' via Legacy Ornamental Mills
Sent: Wednesday, February 17, 2021 7:26 AM
To: legacy-ornamental-mills@googlegroups.com
Subject: Re: Looking for some new projects.



Very Nice Anthony!

Awesome wand.

Where did you find A Giraffe femur?


What I have been doing is cutting bone disks out of Cow bones, and then
gluing the disks into a solid blanks for my turnings. sorta like making bone
Plywood. It take more time to make the blank then it dose to turn it. But
the results are very nice.
Please let us know more about what you are doing.


C.A.G.

On Wednesday, February 17, 2021, 08:10:53 AM EST, anthony
<acmepi...@gmail.com> wrote:


I read that you were considering turning some bone.
I have turned a couple of kinds of bone, this wand is made of Giraffe femur.
It is the densest bone, and has the largest cross section that I have used.
The other materials are Blackwood, Bocote, Pink Ivory, Boxwood, Verawood,
Satine, and Osage Orange.
I call it the Eveready Swiss Army Utility Wand.  Had to get the magical
batteries, the small pieces that screw into the base of the handle, by
seagull, the owls can't fly across the Atlantic, from the Eveready shop in
Diagon Alley.  The toothpick was necessary to quality for Swiss Army.
anthony

____________________________
Since humans quit looking when they think or feel they KNOW the answer,
and the answer they decide on is so rarely correct or complete,
It is better to decide that one doesn't know and thus never quit looking.
____________________________

-----Original Message----- 
From: 'Curt George' via Legacy Ornamental Mills
Sent: Sunday, February 14, 2021 8:20 PM
To: Legacy ornamental mills
Subject: Looking for some new projects.


HI everyone.

I hope everyone  is well?

Its COLD in my shop, So I spent most of my day staying inside. I've been
looking for projects to play with on the Legacy and or my Lathe. On the
internet today.

I want to do some more bone turning, I have already cut out a number of bone
disks, I am looking forward to gluing them up into something that I can
turn, soon.
The problem is What should I make?
I don't like pen's!
I have already made a number of magnify glass's and other kits type of
projects.

I have gone to a number of dollar stores and hardware and thrift stores,
looking for cheaply made things that can be re-worked. but so far no luck
finding anything new.
So I thought I would ask you all.  Dose anyone know of a nice projects, that
you like to make? Family heirloom type of stuff.  Perhaps a letter opener?
or ???

Any and all ideas are welcome.

Looking forward to talking to you all more.

Have a good night.

C.A.G.




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