Hey Dan,

I will have to put my gear configuration on and take some pix for you.
It was only a few short months ago I was doing the exact thing you
were working toward.
I have minimal money involved and had to make a couple adapters to make it
work.
But it works extremely well and no plastic gears only the adapters. and
Linkage extension.
Let me know if you're interested and I will post the pix. in the next day
or so.
I did not reach the 1/16 spacing but was down to an 1/8 or less.



Kind Regards,

Timothy J. Ziegler
Ziegler WoodWork & Specialty
Ziegler Laser Worx LLC
14171 160th Ave.
Foreston MN 56330

320-294-5798 shop
320-630-2243 cell


On Thu, Oct 5, 2023 at 2:30 PM cdkr...@gmail.com <cdkra...@gmail.com> wrote:

> I wish I had listened to "sprocketman" BEFORE going to all the trouble to
> make gears to produce a 6 TPI threaded dowel.  But then, we wouldn't have
> the calculators I fussed over.  What drove home the point in my thick skull
> was while working on the sprocket calculator I discovered that a simple
> pair of sprockets, a 30 tooth and a 20 tooth would produce the desired 6
> TPI.  DOH.  Larger sprockets of 60 tooth and 40 tooth and several other
> combinations would do the trick.
>
> So, CDO (which is OCD in alphabetical order like it should be) is pushing
> me to find a sprocket and hub system that makes changing very easy. It
> looks like, after a lot of searching, that LOM owners will have to build
> their own hubs.  Going further down that path, a pair of special hubs which
> hold type A plate sprockets would be desirable, one for the driver and one
> for the lathe. Then it dawns on me that  1/8" acrylic is easily cut into
> sprocket shapes and is durable because the teeth are relatively large and
> the load is widely distributed. And cheap. So, putting it all together,
> three special hubs (one to hold the plates for machining the mounting screw
> holes and sprocket roots), an idler sprocket, and a length of #25 chain are
> all that's needed for a base system. That sets up a scenario where a
> desired pitch can be had by cutting one or two sprockets from acrylic.
> There are online calculators that draw the sprockets to scale for printing
> and subsequent machining. The range of pitches is quite broad, adds a few
> to the gear pitch range and is a good alternative to the gears LOM made for
> the overlap.  In other words, it opens up opportunities for those of us
> with limited budgets and can't find the needed gears.
>
> So that's what I'll be pondering for awhile.  Any recommendations on
> sprocket hole sizes?
>
> To keep the plates flat and easy to make, I'm thinking the hub to have a
> 3/4" diameter stub for centering the plate and a pair of screw holes to
> hold the plate to a flange which would have to be at least 1 1/4"
> diameter.  If the center hole for mounting the hub can be smaller, then
> perhaps a 1/2" diameter stub reducing the flange needed to about 1"
> diameter.  Either way, the goal would be to make the hubs so they will hold
> sprocket plates interchangeably. Universal within the range of the
> machine's capacity.
> DanK
>
>
>
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