The following message is a courtesy copy of an article
that has been posted to 
comp.os.linux.development.system,comp.os.linux.misc,comp.os.linux.advocacy as well.

*** I'd be very interested in hearing about work done by others ***
*** to reduce the size of Linux.  I already know about Graham   ***
*** Stoney's CONFIG_MESSAGES and dead function optimisation     ***
*** patches.                                                    ***

Wallace Owen wrote:
> Can anyone tell me what files in the Linux kernel have data
> declarations whose dimensions can be safely reduced?  My efforts
> at producing a small kernel have got the code segment down below
> half a meg, but the data segment is 1.5 megabytes.

I started a port of Linux 2.3.99 to our MIPS R3000-ish device (IDT
RC32064, really).  This device usually has 2M flash and 4M RAM.

To reduce the size of the text and data sections, I sorted the output
of the "size" command and investigated the files with the largest
sections.

These are the memory-saving changes I arrived at.  They are not really
tested, so some of them may break some functionality.

fs/dcache.c

        Changed HASH_BITS from 14 to 8.  This reduces the size of the
        cache from 128K to 2K.

fs/inode.c

        Changed HASH_BITS from 14 to 8.  This reduces the size of the
        cache from 128K to 2K.

include/linux/blk.h

        Changed NR_REQUEST from 256 to 16.  This reduces the number of
        requests that can be queued.  The size of the queue is reduce
        from 16K to 1K.

include/linux/major.h

        Changed MAX_BLKDEV and MAX_CHRDEV from 256 to 10 and 20,
        respectively.  This reduces the number of block and character
        devices and saves about 40K.

kernel/printk.c

        Changed LOG_BUF_LEN from 16384 bytes to 2048 bytes.

include/linux/tty.h

        Changed NR_PTYS and NR_LDISCS from 256 and 16, respectively,
        to 16 and 4, respectively.  Saved about 12K.

        Warning: this change may break the pty driver, in which
        case further modifications will have to be done to
        drivers/char/pty.c.

kernel/panic.c

        Changed a buffer from 1024 bytes to 200 bytes.

include/linux/sched.h

        Changed PIDHASH_SZ from 1024 to 16, which saves
        1008 bytes.

arch/mips/kernel/entry.S

        (Has 21184 bytes of data which might be trimmed?)

include/linux/mmzone.h

        NR_GPFINDEX from 0x100 to 0x10.  Saves 4800 bytes,
        but I'm not sure it doesn't break anything.

net/Makefile, net/socket.c, net/nosocket.c

        Replacing socket.c with nosocket.c, a file containing
        dummy replacement functions for those in socket.c, saves
        about 24K.

        Warning: this disables the socket API entirely, but it
        is currently not used in our product.

net/Makefile, net/network.a, net/core

        Excluding net/core/core.o from net/network.a doesn't save
        anything.  I guess core.o isn't referenced by anything
        in the rest of the kernel (except maybe socket.c, see
        above).

mm/Makefile, mm/swapfile.c, mm/swap_state.c, mm/noswapfile.c, mm/noswap_state.c

        Replacing swapfile.c with noswapfile.c, and swap_state.c with
        noswap_state.c saves about 12K.  The no*.c files contains empty
        replacement functions.

        Warning: this disables swapping of anonymous memory, which isn't
        used in our product.  But note that demand paging of executables
        still works.

mm/Makefile, mm/mmap.c

        The functions in mmap.c could probably also be replaced by
        empty functions.  Estimated saving: 9K (not included in the
        grand total below).

*, CONFIG_MESSAGES

        Applying the CONFIG_MESSAGES patch and disabling all
        kernel messages saves about 80K.

        The CONFIG_MESSAGES patch was written by Graham Stoney
        <[EMAIL PROTECTED]>.

With all of the above, and only this enabled in .config:
        CONFIG_EXPERIMENTAL=y
        CONFIG_CPU_R3000=y
        CONFIG_CPU_LITTLE_ENDIAN=y
        CONFIG_ELF_KERNEL=y
        CONFIG_BINFMT_ELF=y
        CONFIG_MODULES=y
        CONFIG_MODVERSIONS=y
        CONFIG_KMOD=y
        CONFIG_CROSSCOMPILE=y
, the kernel is down to about 550K.

Here is the output of "size vmlinux".  I think this is without the
CONFIG_MESSAGES patch (it was many months since I worked with this).

text    data    bss     dec     hex     filename
572128  41964   15860   629952  99cc0   vmlinux

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