An interesting situation here. It seems that when 2 hard drives go bad a RAID 5 array the array is still marked as active. Setup: 9 9gb disks in an IBM exp10. Kernel 2.2.13ac2 Latest raidtools. (raidtools-19990824-0.90) While trying to 'mke2fs -R stride=1 -b4096 -s1 -c /dev/md0' 2 disk were shown as being bad, but the RAID 5 array still was shown as active. Is this working as designed? # cat /proc/mdstat Personalities : [linear] [raid0] [raid1] [raid5] read_ahead 1024 sectors md0 : active raid5 sdl1[8](F) sdk1[7] sdj1[6] sdi1[5] sdh1[4] sdg1[3] sdf1[2](F) sde1[1] sdd1[0] 71070720 blocks level 5, 4k chunk, algorithm 2 [9/7] [UU_UUUUU_] unused devices: <none> Here are the relevant messages from syslog: Oct 28 13:46:44 redhat kernel: raid5: Disk failure on sdl1, disabling device. Operation continuing on 8 devices Oct 28 13:46:44 redhat kernel: md: recovery thread got woken up ... Oct 28 13:46:44 redhat kernel: md0: no spare disk to reconstruct array! -- continuing in degraded mode Oct 28 13:46:44 redhat kernel: md: recovery thread finished ... Oct 28 13:46:44 redhat kernel: md: updating md0 RAID superblock on device Oct 28 13:46:44 redhat kernel: (skipping faulty sdl1 ) and Oct 28 13:52:22 redhat kernel: raid5: Disk failure on sdf1, disabling device. Operation continuing on 7 devices Oct 28 13:52:22 redhat kernel: raid5: md0: unrecoverable I/O error for block 68154012 The last one of those is the alarming one...as I thought RAID 5 could only survive one disk failure and stay on-line...but not on two failures. The above 'cat /proc/mdstat' was done while the mke2fs was running. (and still making progress) So if the raid code marks the array as bad after a subsequent write/read then this should have happened as the mke2fs was still going. If you need any further information please let me know. Shane Owenby IBM Linux Technology Center [EMAIL PROTECTED] Sorry for lengthy post, just trying to provide enough info to be useful. :) PS Here is my /etc/raidtab if you need it raiddev /dev/md0 # General parameters raid-level 5 nr-raid-disks 9 nr-spare-disks 0 chunk-size 4 parity-algorithm left-symmetric # RAID disks device /dev/sdd1 raid-disk 0 device /dev/sde1 raid-disk 1 device /dev/sdf1 raid-disk 2 device /dev/sdg1 raid-disk 3 device /dev/sdh1 raid-disk 4 device /dev/sdi1 raid-disk 5 device /dev/sdj1 raid-disk 6 device /dev/sdk1 raid-disk 7 device /dev/sdl1 raid-disk 8