I used #12 x3 SJ cable.  It looks like a line cord you would find on a big
power tool.  I hooked two of the conductors together for the positive lead
and used one for the negative.  I thought of using #10 x2 but could not
find a source at the time.  I recently had to change out all my (120 watt)
PV panels (they failed under warranty).  I ran the numbers on #10 x2 and
#12 x3 and the losses are almost the same.  It really can be equated to the
amount or weight or volume of copper per foot.

I used black plastic "strain reliefs" (actually little stuffing boxes)
bought from the same place I got the panels, they were the same as the ones
in the junction  boxes on the panels. I think you can get them at
electrical supply houses.  They are under the panels and out of the sun.  

The panels are mounted 1/4" aluminum plate.  I drilled, tapped and beveled
the tops of the holes with a large countersink to accommodate an o-ring on
each "strain relief".

I have not had any trouble with any of them but they and the wires are all
under the panels and not exposed directly to the weather.


Norm
S/V Bandersnatch
Lying Julington Creek
30 07.695N 081 38.484W



> [Original Message]
> From: <[EMAIL PROTECTED]>
> To: <[email protected]>
> Date: 11/4/2008 10:21:03 AM
> Subject: Re: [Liveaboard] Wire size and through deck install question.
>
> Jim,
>
> Grab a West Marine catalog or an Ancor catalog. They both have tables
showing 3% and 10% voltage drops in regard to current and wire size. What
thru-deck connector did you use? I used Blue Seas CableClam and had no
leaks. If you use one of these, make sure the cable is round, not flat.
They don't seal well around flat cables...
>
>
> Paul Esterle
>
>
>  -------------- Original message ----------------------
> From: Jim <[EMAIL PROTECTED]>
> > In preparation for installing my solar panels, I'm going to run the 
> > wires perhaps this weekend.  Each panel is 95W and I'll be running
about 
> > 25' of wire, that's 50' round trip.  I figured that #14 wire would drop 
> > about 8% of the voltage and I like a <5% drop, so I am planning on 
> > running #12.  Does that sound reasonable? 
> > 
> > Also what's anyone use to get wires through the deck?  I used on of 
> > those sealed thru-deck connectors for my coax and it leaked like a 
> > sieve.  I had to paint silicone on it to stop the leaks, so I'm not 
> > impressed with that solution.  If I wanted to have to use silicone, I'd 
> > just drill a hole in the deck.
> > 
> > I plan on having a connector at the solar panel in a semi protected
area 
> > so I don't probably don't want a connector on the deck.  That'd just be 
> > another point of failure/problems. 
> > 
> > Suggestions?
> > 
> > Thanks,
> > Jim.


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